|
|
Laser precision drilling in XXL
The LASERTEC 130 PowerDrill sets innovative standards for drilling of large turbine components. Large, annular components for combustion chambers and after-burners, or even turbine vanes for industrial gas turbines can be machined fast and efficiently. The two highly dynamic torque motors in the component rotary axis and in the laser head ensure short machining times with precision. Trepanning is possible with high cutting speeds due to the excellent machine dynamics. A new programming system for combustion chambers and similar components delivers fast and easy generation of complex machining programs. A new collision prevention system offers maximum protection during the setup of programs with the regidity required for a high speed manufacturing process.
|
|
Winbros’ Delta Laser machine has been designed to accommodate large components up to 1.9m in diameter, 500mm in height and up to 500Kg in weight. The Delta system can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* Drilling of combustors, and large components
* Heidenhain control system and PC process controller
* Breakthrough detection system
* Contact probing
* Laser scanning / mapping
* Capacitive height sensing
* Quick change nozzle system
* Crash protection system
* Advanced programming interface (LFE)
* 3D Cutting of various components
* Percussion drilling
* Trepanning
* Drilling on the fly
|
|
The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
|
|
|
These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
|
|
|
|
|
|
TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
|
|
|
|
|
|
VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
|
|
MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
|
|
Bench drilling machines F22 is equipped with variable-speed drive-unit that allows the ideal choice of speed according to the material and to the drilling diameter.
The spindle-speed control-level and all the electrical control devices are grouped on the front size of the machine in order to allow an easy utilization.
F22 is available column and on pedestal.
Drilling capacity on R50 steel mm ø 22
Tapping capacity on R50 steel mm M 14
Spindle-intake MT2
Column diameter mm 98
Transmission Variable drive unit
Bench model dimensions (h x w x d) mm 1.310 x 450 x 630
|
|
|
The P10 fulfills even the highest requirements for maximum precision and handiness of state-of-the-art workshops. They are used for drilling, thread cutting, and milling operations in the demanding prototype and tool production as well as for training purposes and thus form the solid basis for an up-to-date machine train. The proven machine conception is permanently further developed and refined and contributes to the efficient and precise production of mechanical components on more than 10'000 shopfloors every day.
|
|
STANDARD EQUIPMENT
OPTIONS
SNT 2 base - Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Intermediate table - Distance spindle / table + 100 mm - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Vices and attachments...
|
|
HYDRAULIC PUNCHING MACHINE PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons.
|
|
The Drill Matic is a complete line of machines used for the drilling operations on paper rolls. With the Safop's drilling machine it is possible to perform multiple drilling operations and thus reduce the machining time. According to the required technology it is possible to perform multiple drills on stainless steel, steel or bronze rolls. When required only the drilling of rubber or polyurethane covers is perform.
These operations may require the use of Coolant system. These machines are equipped with a bed supporting the work piece and a separate bed for the carriage unit.
The headstock unit is an indexing unit which allows the angular indexing of the roll in order to obtain high accurate Drilling schemas. It is equipped with a positioning brake. The roll is supported between Steady rests and the drive of the rolls is guaranteed thanks to special Cardan joints.
|
|
General overview:
The objective of this machine was to develop a flexible standard cell that applied the productivity of multiple spindle tapping to more than one style part and could also adapt to tap additional parts at a later date. The parts are steel, automotive stampings required in fluctuating, on-demand high volumes. Three completely different style stampings are tapped in the cell. Based on the demand for any particular part, the machine is changed over by exchanging work holding fixtures and cutting tools within the multiple spindle pattern. CNC rigid tap cycles are automatically set to tap the required thread pitch of a particular part thru a fixture identification system. Changeover time is one minute for re-setting the machine to process one of the 3 different parts.
|
|
|
This drilling line utilizes a unique floor space saving concept that eliminates the need to integrate entry and exit roller conveyors to and from the drilling system. The resulting small footprint makes the machine ideally suited for fabricating facilities where shop space is reduced. The horizontal, single-spindle drilling unit is mounted on a platform that travels along the full length of a support table; a rack and pinion driving and measuring system ensures accurate positioning in the X axis.
|
|
|
|
|
|
V600 Drilling System
The V600 drilling system is suitable for structural steel fabricators with a limited floor space. The operator loads the drilling table with several profiles behind each other, after which the horizontal drilling unit provides one or more profiles with the programmed hole pattern. By drilling holes through both flanges/sides or by rotating a profile it is possible to drill the material on all sides. Besides drilling the machine can also carry out thread tapping. A vertical hydraulic clamp, which clamps the product to the table during drilling, is fixed at the front of the drilling cabin. For tool changing, the drilling unit is provided with an automatic tool changers. After replacing a drill the length of the new tool is automatically measured and before starting the drilling process the web and flange height will be measured automatically. The holes in the flanges can be positioned with regard to the centre of the measured flange height or the actual web height.
Operating range
Min./max. height: 35 - 1.050 mm
VDH 1000 Drilling unit
Number: 1
HSS drill diameter: 8 - 40 mm
Carbide drill diameter: 13 - 32 mm
Thread tapping: M8 - M24
Spindle RPM: stepless 100 – 2.500 rpm
Lubrication: internal cooling air/oil
Holder: SK40
Automatic tool changer: VTC 5/40, 1 x 5 positions
|
|
Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
|
|
|
|
|
|
The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
|
|
|
|
|
|
The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
|
|
Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
|
|
Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
|
|
|
The HL 1000 machines crankshafts of max 1020 mm length and 265 mm diameter. With bore diameters of between 4 and 8 mm, and using minimal quantity lubrication, the HL 1000 offers its users a tool life far above the normal. All machining results - even those of massive 150 kg truck crankshafts - are subsequently checked with the workpiece still held in the chuck, and logged by the control system.
|
|
Varioflex MD 30:
The flexible high performance complete machining of cubic parts in a single clamping - with the deep hole drilling milling centre.
|
|
3-axes deep-drilling centre with free-standing coolant tank
The Möck deep-drilling-centre is equipped with three axes X; Y; Z-axes and an employable drill centring with swarf disposal box. The swarf are transported via a telescope pipe directly onto the swarf conveyor. The oil flows through a filter system into the intermediate tank and is then pumped to the cyclone filter and to the supply tank.
The supply tank is dimensioned optimally in its volume; the tank holds 1000 l with a max. hole diameter of 25 mm.
The cooling oil is supplied to the rotary distributor of the spindle by two holes diameter-depending and manually added pumps. Distribution capacity and cooling oil pressure are electronically adjustable.
|
|
2-axes deep-drilling centre
Horizontal deep-drilling centre with ELB-System
Easy programming of the manufacturing parameters
Controlling of processing and evaluation
Large discs
Easy to observe
Possible to be loaded by crane
Very easy accessibility
|
|
|
|
Drilling machines, Drilling centers
