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Designed primarily for containment and capture of a variety of airborne contaminants AER Borne Environmental Systems remote downdraft benches are custom designed in a variety of configurations dependent upon the actual application. Standard units are designed for downdraft applications where a heavy duty, perforated table surface is used to draw in generated contaminants. Optional back panel with hinged sides or full enclosures are also available. Special table surfaces and mats are available for sensitive or delicate parts.
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Made primarily of 12 gauge metal construction, Airex Industries’ downdraft tables are designed for industrial applications, including the removal and filtration of dust, smoke and other airborne pollutants. Hazardous materials are removed before reaching the worker-breathing zone. The built in motor/blower and reverse pulse self-cleaning filter system requires virtually no maintenance while prolonging filter life and unit efficiency. Front or side filter access, deep dust trays, optional casters for ease of movement, multiple grating options, as well as different interchangeable top sections allows the downdraft tables to be tailored, customized to your/any/very specific needs. This unit complies with environmental clean air regulations.
APPLICATIONS
- Buffing
- Grinding
- Welding
- Powder Mixing
- Sanding
- Deburring
- Soldering
- Utility table
- Spray painting
- Odour control
- Plasma cutting
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Downdraft Tables
The Airflow Systems line of downdraft tables brings source capture collection efficiency to industrial applications requiring larger, open collection areas and work surfaces. The Airflow Systems downdraft table combines the work surface with the particulate collection area. The downdraft design draws contaminants away from the worker's breathing zone without hindering the worker's movement or productivity. Airflow Systems offers a selection of portable downdraft tables and stationary downdraft tables for most any type of grinding, sanding, and welding application.
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Built from strong metal plates, designed and machined by applying the most advanced technology. This bench is a very efficient suction system for the dust produced by manual sanding and tool sanding, protecting the operator from the noxious side effects of inhaling fine dust. Its 2 m2 surface includes a sturdy system of rubber-covered supports to protect the work items during machining.
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Constructive Features:
The BS bench is constructed from a series of bolted and appropriately sized panels so as to make a robust structure which can withstand uniformly distributed loads of up to 350 kg/m².
The use of gavalnised sheet metal also prevents the continuous treatment of the surfaces following use or their deterioration as normally occurs with painted benches.
The internal housing of the fan allows the overall dimensions of the BS bench to be reduced making it more compact.
The work surface and the front suction walls are extractable to allow inside inspection and enable large size parts to be placed on the bench.
Slag and heavy dust from operations are deposited inside the bench and are easily removed using the extractable collections tray at the bottom of the bench.
Th bench's ergonomic design allows it to be used in the most suitable position for carrying out the operation.
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The Envirosystems Down Draft Tables are constructed of structural steel tubing with an 18 Ga. Galvanized steel plenum. The tables will attach in any AirWall MD model using am adapter kit. It replaces the normal inlet baffles. This adapter kit is included with all AirWall units that are purchased with a down draft table. The units are designed with ease of use in mind.
The process of converting the down draft table to the AirWall unit is very simple and straight forward. Generally, connecting the table to the dust collection unit requires only about 5 minutes or less to complete. We have engineered our systems to be extremely easy to use and cost efficient.
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Downdraft Table / Workstation
The Filter 1 Benchtron Downdraft/Backdraft Workstation removes dust, fumes, and smoke from sanding, grinding, buffing, or welding of metals, composites, fiberglass, plastics, or wood. The Benchtron meets OSHA requirements for respirable dust down to .05MG/M3, with adjustable suction velocities of 150 to 800 FPM in the "working zone." High efficiency filters remove 99.9% of all particles 1/2 micron and larger. The unit features automatic self-cleaning, flourescent lighting, and the Regain Air, "Push/Pull" technology pioneered by Filter 1 to provide a blanket of clean air in the "breathing zone."
The standard design includes a 3 phase TEFC motor with starter and rubber vibration mount, a magnahelic guage, and sound insulation to less than 78 db. The Benchtron is available in configurations of one work surface or two, for sitting or standing.
Options
- Custom Sizes to Fit Your Application
- Carbon After Filters
- Odor Absorption Modules
- Sound Attenuators
- Work Surface Grating: Wood, Metal, Galvanized, Stainless Steel, Non-scratch Fiberglass, or Rubber
- Various Hole Size Grate
- ASHRAE or HEPA Safety Filters
- Safety Monitor Gauge and Alarm
- Spark Trap for Welding or Heavy Grinding
- Various Filter Media for Special Applications
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Micro Air Downdraft Tables offer you the flexibility to configure a work table to exactly meet your needs, space and worker preference. Downdraft tables provide your clean air solution in a variety of applications including grinding, plasma/torch cutting, sanding, welding smoke, deburring, or fumes.
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Dry, robust sand blast cleaning room and compacts, with standard projection "overpressure", with dust extractor with integrated cartouche.
It offers a total volume thanks to its frontal opening opening on a scheme of work or in option on a revolving plate.
Useful volume: 1300 X 750 X 850 mm
It is the best report/ratio ecombrement total/useful volume of the market.
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Free jet blasting room completely equipped with dust connector and abrasive recuperation system.
For big parts, like trains.
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Air Shot Blasting Booth
* Manual or automatic shot blasting
* Recycling of the abrasive with dual purification (mechanical and dynamic)
* Progressive recovery system for abrasives (localized, partial, total)
* High end sanding technology
* Type of ventilation adapted to the number of operators
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This machine is able to treat both workpieces hanging on a workfixture and workpieces positioned onto a rotating table type unit. Eventually as option, a satellite table assembly is available in order to guarantee a complete and homogeneous finishing also to pieces with complicated shapes.
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Shotblasting installations are provided with hooks or motoriseed hoist for pieces hanging and transporting to be cleaned.
The surface treatment degree is obtained by the translation and rotation combined movement of hanged material in front of turbines.
All our models can be equipped with some optionals to improve the machine performance like inverter regulators on the turbine motors.
Our standard models are devided in two categorie: mod. DELTA (version with manual hooks) and mod. BETA (version with motorised hoist)
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The monorail shotblasting machine may have different shapes (straight, Y-shaped or ring-shaped) with manual and automatic piece feed to the cabin. Particularly suitable for treatment of medium-large articles, also of complex shape, hung individually or in clusters on special hooks.
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Injector blasting cabinets
Available in a wide range of dimensions
Standard models with a range of accessories
Custom-made equipment to customers' specifications
Special equipment such as rotary baskets, rotary tables, satellite tables, moving nozzles etc.
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ST 1000 D PS
Tried and tested in 1000 installations, we deliberately paid attention to a stable and space-saving design of our injector cabinet. The smooth-running, non-tilt roll-fronted door provides full access to the blasting room which is equipped with a stable work grate. A large viewing window with quick-change glass screen in the folding frame provides an excellent view of the workpieces to be processed. Our special dust extraction with filter cartridges and anti-glare illumination of the blasting room guarantee a clear view, even during continuous blasting. Servicing the system is quick and unproblematic
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The HydroCat is equally effective on vertical surfaces such as ship hulls and tanks, on horizontal surfaces such as flat decks, and on overhead surfaces such as the bottom of ship hulls. It traverses smoothly over weld seams, doubler plates, lap joints and riveted seams. It easily moves in and around keel blocks and other common obstructions. And for straight line work the HydroCat automatically stays on course with its exclusive "autopath control."
Benefits
100% collection and containment of water, paint and corrosion products
No grit to collect and dispose of
High productivity; cleans up to 1,000 sq. ft./hour
One operator
Simple; fully automated so setup and operation times are reduced
Standard Features
HydroCat:
12 inch cleaning path
Omni-directional steering
40,000 psi x 6.5 gpm
Vacuum attached
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Pulsar VI Suction & VI-P Pressure Blast Cabinets
Slightly larger than a Pulsar III. The Pulsar VI (Suction) & Pulsar VI-P (Pressure) feature a flanged mounting on the reclaimer that can accept a suction or pressure blast system. The VI-P incorporates a 1 cubic foot capacity blast machine to hold enough media to blast continuously for up to 30 minutes. Overall dimensions are 84" H, 52" W x 71" D. Working chamber dimensions are 43" H x 50" W x 39" D.
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SMALL AND MEDIUM-SIZED SAND-BLASTING
mod.S28
- Work cabin dimensions: LxDxH in mm: 2800 x 1400 x 1400
- Outer dimensions LxDxH in mm: 4850 x 2450 x 3000
mod.S32
- Work cabin dimensions: LxDxH in mm: 3200 x 1600 x 1600
- Outer dimensions LxDxH in mm: 5250 x 2650 x 3200
CHARACTERISTICS
- Cube shape of cabin allows optimum maneuverability
- Double work station
- Cyclone for grit separation and recovery.
- Front door for quick loading/unloading parts
- Side door for loading/loading heavy parts
- Machine can operate with pressurized or vacuum systems
OPTIONAL ACCESSORIES
- Filtering cabinet
- Manual rotary table
- Automatic rotary table
- External table support
- Additional work stations
- Automatic linear drive of guns
- Operator interface PLC
- Cyclone for management of several guns
- Wearproof inside coating
TECHNOLOGY
The cabin has three work stations and three doors for access: the side door positioned on the left side of the machine enables the rotary table to slide out for loading of the pieces with a higher weight and larger overall dimensions; another two doors are installed at the frontal work stations and enable the movement of the smaller sized pieces. On the right side of the cabin is the third work station.
The plant can be activated by each station or by several stations simultaneously, thereby reducing the duration of the treatment when a group of operators are performing the process at the same time.
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ST 1200 J SB
The track assembly enables the cabins to be loaded with heavy workpieces. Additional blow-off guns allow the quick cleaning of parts.
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MANUAL BLAST CABINETS
Recognised worldwide as the highest quality available, Guyson Euroblast® systems come in an extensive range of sizes with a variety of options on blast guns and nozzles, turntables, cyclones and filtration systems. Available as suction feed or pressure feed, depending on your requirements.
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Horizontal Blast Cleaning Machine
Features Overview
Prepares up to 400 m2 per hour
Highly versatile machine
Appropriate for any size job site
The Blastrac 2-20DT shot blaster is a heavy duty professional machine, ideal for surface preparation specialists. This powerful shot blaster is ideal for applications such as airport maintenance and asphalt blasting. The 2-20DT is a walk-behind shot blaster that when connected to an appropriate dust collector provides a virtually dust-free, environmentally friendly environment.
Closed circuit, dust free, when connected to an appropriate dust collector
Very performing recycling system
Powerful machine equipped with 2 twin motors 11kW
Reinforced shaft
Ergonomic design and user's friendly control panel
Heavy duty professional machine, ideal for surface preparation specialists
Very efficient on all types of floors
High performances but human size machine
Increased productivity, reduced maintenance costs
Abrasive consumption < 100 gr/m2
Application: The 2-20DT shot blaster is a work horse for your surface preparation applications. This shot blaster is perfectly suited for industrial flooring preparation, decontamination, road maintenance, asphalt blasting, airport maintenance and much more.
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Horizontal Blast Cleaning Machine
Features Overview
Blast width 200 mm
Prepares up to 40 m2/h
Available in 230V or 400V
The Blastrac 1-8DPS30 shot blaster is perfect for small to medium-sized jobs. The 1-8DPS30 is heavy duty enough and reliable enough to be suitable for rental use. The 1-8DPS30 is a walk-behind shot blaster that when connected to an appropriate dust collector provides a virtually dust-free, environmentally friendly environment.
Prepares up to 40 m2 per hour
First model of the range with a motorized drive system
Heavy duty professional equipment
Easy to transport and handle
Reliable machine, suitable for rental
Abrasive consumption < 100 gr/m2
Application: The 1-8DPS30 walk behind shot blaster is an ideal complement to your surface preparation applications. Lightweight and portable, it can handle most small and medium-sized jobs on its own. This shot blaster is perfectly suited for concrete restoration, industrial flooring preparation, renovation, maintenance and much more
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Steel Blasting
Horizontal Blast Cleaning Machine
Features Overview
Blast width 350mm
Prepares up to 20-25m2/hr
Modular construction
The Blastrac 350E steel shot blaster is perfect for small and medium-sized jobs. Its modular construction allows for it to be easily disassembled and reassembled through a space of 600mm. For larger jobs, be sure to visit the Blastrac 500E Global.
Prepares up to 35m2 per hour
High level of operator comfort
Ideal for tank blasting
Electrical drive system
Independent drive for each rear wheel
Abrasive consumption < 100 gr/m2
Fast and efficient removal of coatings, paint, rust, and more
Application: The 350E steel blaster is an ideal machine for small and medium applications, particularly storage tank cleaning. With its modular assembly it can easily fit inside of storage tanks for cleaning and blasting interior surfaces.
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Horizontal Blast Cleaning Machine
Features Overview
Prepares up to 180 m2 per hour
Highly versatile machine
Appropriate for any size job site
Blastrac 1-10DS shot blaster offers a high level of versatility for any size job site. Its heavy duty blasting ability makes it ideal for applications such as airport maintenance and asphalt blasting. The 1-10DS is a walk-behind shot blaster that when connected to an appropriate dust collector provides a virtually dust-free, environmentally friendly environment.
High quality and strong fabrication
Abrasive consumption < 100 gr/m2
Heavy duty blasting capability
Application: The 1-10DS shot blaster is a versatile complement to your surface preparation applications. This shot blaster is perfectly suited for industrial flooring preparation, decontamination, road maintenance, asphalt blasting, airport maintenance and much more.
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Installation MP 1500 TI offers an optimal solution for the treatments of prestressed and shot-blasting in the aeronautical field. Developed in close co-operation with the global manufacturers of aeronautics, this machine answers the most demanding schedules of conditions in terms of precision and control of process.
Offering a prestressing of point, it makes it possible to treat the broadest diversity of parts of engines of any type to improve or restore their fatigue strength. This relates to as well the discs of turbine, fans, compressors, the spools and the blades of paddles as the elements of structure made out of steel, Inconel, alloy of aluminum or titanium.
- Prestressed, surface treatment for landing gear, coils, disc, tree and paddle of engine.
- Maximum Parts: diam.1500 mm X 1000 mm HT, weight 500 kg.
- Generators of precision with regulation in closed circuit of flow of media and pressure.
- Pneumatic Recovery without pit, low fuel consumption of energy.
- System of classification according to the selected media.
- Rotary table assembled on arm pivot
- Robot 4 axes
- Numerical control
- Software of Supervision with control process and tools for maintenance.
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The general-purpose installation of prestressed to numerical control Wheelabrator Sisson Lehmann, MP 1200, is largely used in the car industries (pinions, crowns, trees) and Aeronautics (discs, paddles, blisks).
Because of its great flexibility in use, this machine represents the ideal solution when the treatment of several types of parts with various receipts is necessary on the same equipment. Compact, easy to program, with a setting in minimal operation, they are there only some of its qualities.
- High Limits of size of the parts: 1200 mms diameter X 800 mm height, weight: 250 kg
- No civil engineering/fast change of shot
- Robot 3 axes partly higher
- Large door of access with special arrangement for loading partly higher
- Control by CNC with software of supervision (in option)
-4/8/12 satellites.
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Surface treatment
The needle scalers can be used to remove rust, old paint-layers or concrete from surfaces. Also the removal of welding flux form the welding
seam is made easy be using the appropriate needle scaler. A wide range of shapes and sizes is available.
RSI
Repetitive strain injury, repetitive stress injury, or RSI is a term that most people have heard of. RSI is really a blanket name that is used to describe many different types of soft tissue injury including carpal tunnel syndrome and tendonitus. A mixture of bad ergonomics, poor posture, stress, and repetitive motion usually causes it. If you work with needle scalers on a daily basis you are certainly at risk from repetitive strain injury. It may not be life threatening, but RSI has the potential to cause crippling disability
and pain. Early treatment is the key to success, because recovery can be a very slow process. Better of course is prevention.
How to avoid RSI?
�� A well-balanced power to weight ratio
�� Vibration reduced to a minimum
�� A rubber handgrip will dampen some of the vibrations and gives the operator a smooth and good grip.
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Sand-blasting, Shot-blasting and Stripping: Equipment and Tooling
