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AUTOMATIC SAND-BLAST
mod.SAT
- Max. piece size: Ø 500 x 1000 mm
- Max. loadable weight: 15 kg
CHARACTERISTICS
- 1/3/5/7/11 work stations plus a loading/unloading station
- Loading/unloading in masked time
- Cyclone for grit separation and recovery
- Linear drive unit of guns
- Automatic blowing
- PLC with operator interface for system management
- Speed adjustment of planetary gear rotation
- Gun speed and positioning adjustment
- Machine can operate with pressurized or vacuum systems
OPTIONAL ACCESSORIES
- Filtering cabinet
- Multiple planetary gears
- Optical safety barriers
- Wearproof inside coating
- Additional guns
- Sifting unit
- Automatic open/close of doors
TECHNOLOGY
SAT shot and sand blasting units have been designed for the automatic treatment of series-produced components that are to undergo cleaning, deburring (inside and out) and special finishing of materials in stainless steel, titanium, aluminum alloy, brass, plastics and the preparation for adhesion of galvanic coating. They use pressurized and vacuum shot systems according to the processing requirements, and they can be used with any type of abrasive grit or ball – glass, ceramics, steel and corundum.
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AUTOMATED BLAST SYSTEMS
Repeatable quality and increased productivity
Multiblast® automated blast systems with multiple guns are designed and engineered to ensure a high level of process and machine control. This ensures an accurate, consistent and uniform finish to every part. By eliminating the variations inevitable in hand processing, component quality, cost control and productivity can be dramatically increased.
With Guyson’s extensive range of automated systems we are able to carefully match the machine to your production flow requirements - the systems can be designed as rotary or reciprocating machines returning the parts to the load station, as in-line systems moving the components on to the next process, or as batch systems for tumble blasting small components.
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These automated machines are used for small, series-produced components.
Workpieces are generally processed on an indexing turntable. Lifting doors prevent the escape of abrasive and dust.
Additional strip brushes are fitted when continuous blasting is required.
Rotational speed of satellites as well as vertical and horizontal movements of nozzles are fully adjustable.
The turntable may be indexed in steps with 1, 2 or 4 pieces ea.
In the basic version automated turntable machines comprise a single blasting station.
The workpiece is loaded manually and processed by one or several nozzles.
Automated pass-through machines offer the same workpiece and nozzle manipulation options as automated turntable machines.
A conveyor belt transports workpieces.
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Blasting Range - Blasting Nozzles
The CMV blasting nozzles feature a hard metal core (tungsten dicarbide) with very high resistance to abrasion. Several designs have been developed in order to obtain the best efficiency of compressed air, abrasive material, and manpower, in several applications. The housing system protects the core against occasional shocks (impacts). The fastening system meets the international standards, and enables the use of CMV nozzles on equipment of other brand names. We can optionally supply nozzles with a core in boron carbide or silicon carbid
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Pre-Assembled Blast Rooms
As the name says, these blast rooms arrive at your site ready to install. Connect the components and add power and air. Because the room must ship via truck, room dimensions are limited to 14 feet by 7 feet by 8 feet tall. The room includes full area recovery - pneumatic or mechanical - as well as lights, control panel, one full-width, full-height door, and a separate personnel door. You can select the blast machine package (one or more operators), dust collection (recovery only or full room), media reclamation system (air wash or cyclonic), blast suit and respirator, and any special parts-handling equipment you need.
Available Literature:
22345 - Pre-Assembled Blast Room
Available Video:
Flat-Trak Recovery Floor Animation
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The manual shot-blasting rooms are designed and fabricated according to the size requested by the customer. They may have one or two main doors for material access.
The structure of the room may consist either of steel walls or self-bearing panels with polyurethane insulation. The internal walls are lined with wear-proof rubber. The floor is made of steel grating, which cover the automatic recovery system for abrasive.
The material handling can be done by trolleys or by overhead crane.
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Blast rooms are large blasting enclosures designed to handle work too large even for the biggest blast cabinet. A blast room contains both the work piece and the operator. A dust collection system provides visibility; recovery floor sections convey the spent abrasive to an abrasive cleaning system which returns only good abrasive to the blast machine. The following are common applications for blast rooms:
- Large Steel Fabrications or Members
- Military or Commercial Vehicles
- Aircraft
- Rail Cars
- Construction Equipment
- Anything else too big or awkward to fit in a hand cabine
Blast rooms consist of several key components that need to work in harmony with each other, and need to be selected based upon the specific needs of the application:
- Enclosure
- Dust Collector
- Abrasive Recovery Floor
- Abrasive Reclamation and Cleaning System
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Walk-in blast rooms can accommodate big and extra-big components.
The waffle-floor system requires no mechanical recovery systems such as screw conveyors, bucket elevators etc. which are subject to high wear.
Contrary to conventional blast rooms our waffle-floor blast rooms require no pits or foundations.
Existing rooms can easily be retrofitted with the waffle-floor systems.
Using the air flow from the dust collector the spent abrasive is collected in the waffle floor having a thickness of 220 to 260 mm only, and picked up from there.
The whole base area serves for recovering; air inlet baffles are distributed over the room ceiling.
Due to the vertical downdraught ventilation produced inside the enclosure the dust is immediately trapped. This principle guarantees excellent visibility which is unknown with conventional systems and greatly increases productivity.
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Super Comet
With a No. 3 nozzle, the Super Comet cleans a path about 1-inch wide, at up to 72 inches per minute. With 20 feet of hose, the four-wheel cart moves easily on any smooth, level surface. The built-in 1/2 cubic foot, ASME-coded pressure vessel features an adjustable metering valve to handle all common non-metallic recyclable abrasives. A storage hopper holds the recovered media and refills the pressure vessel when the operator releases the remote control handle. The system has a built-in moisture separator, pressure regulator, and gauge. The dust collector houses 12 cotton sateen filter tubes.
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The range of the Matravac type constitutes processing machines by impact mobiles and work in closed circuit.
Projection and instantaneous recovery are carried out directly on the level of the gun without fear of projection of dust.
According to the shape of the part to be treated, one will adapt an adequate type of brush (brushes cylindrical hairs short or long, angle brushes...)
Do not bring any more the part to shot-blasting... Amenez shot-blasting at piece-rates!
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Protech Srl manufactures a complete range of equipment to sandblast with recovery system, fit to solve the most different problems concerning this working type. PROTECH vacuum blasting machines are trolley mounted machines, fit to carry out located sandblasting or cleaning operations without diffusing dust and/or abrasive, are capable to blast and recover instantaneously the used abrasive by mean of a special brush head. All PROTECH vacuum blasting machines are equipped with compressed air pressure reducer for the blasting force control and with pneumatic remote control to start and stop the working cycle. The remote control is controlled by an handle valve equipped with safety, locking system and pneumatic circuit with sheated double hose to prevent eventual accidental starting. Every machine is supplied with CE mark, instruction hanbook, declaration of conformity to the Machines' Directive 98/37/CE and painted with our standard colour.
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These units feature a unique closed-circuit system, i.e. immediately after the blast media has been thrown onto the workpiece it is recovered and recycled. This ensures a consistent quality of the abrasive and minimises consumption.
You are free to blast anywhere in open or closed environments, without interfering with other activities nearby - with no pollution.
Closed-circuit machines have been designed for heavy-duty industrial applications.
They are available with air ejector or vacuum pump (side-channel exhauster) to generate the recovery air flow.
Problast closed-circuit systems are suitable for cylindrical workpieces and flat surfaces. A typical application is the surface treatment of rollers.
But there are numerous other workpieces and applications for which the closed-circuit system represents an ideal solution, for instance the cleaning of welds. This makes pickling as well as grinding and polishing of the surfaces superfluous.
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Suitable for shotblasting of passing flat or single cross-section pieces without any limits of length. The pieces are treated on the upper part at 180°.
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The tunnel type machine “NTOR” is a continuous shot-blasting unit with a special wear-proof steel wire conveyor.
The layout of the machine consists of a tunnel having the blasting room in the middle section. The 4 or 8 turbines are mounted above and below the belt conveyor, and are orientated in a way to ensure the perfect surface covering even for the most complex parts.
The final section of the tunnel is provided with a blowing system to remove the shots possibly remaining on the parts.
The machine does not require a pit, and is supplied complete with a self-cleaning dry cartridges dust collector.
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THM 300 – 700
The THM troughed belt shot blast machine is a universal machine which offers perfect processing results for bulk material als well as for complex, delicate individual work pieces.
GENTLE PARTS TRANSPORT
The patented transport system guarantees a gentle an uniform moving of the parts through the machine without impingement. Perfect blast results. The continuous rotation of the work pieces combined with a thorough blasting produces a uniform blast process with surfaces of highest quality. The THM also permits the blasting of thin work pieces.
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Particularly suited to be incorporated in complementary machining lines and in general for automatic sequence shotblasting of small and medium articles loaded in bulk with a unit weight of not more than 5 kg.
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For business demanding continuous shot blasting of parts, our pass through blast systems offer the ideal blend of blast cleaning technologies. Pass through blast cleaning systems also offer the potential for reducing blaster operating cost per cleaned part by 20 to 50% compared to batch style systems.
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For blasting different workpieces.
Equipped with pistol movement, number of nozzles.
Been suitable for pipes, plates, disks, etc..
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ST 2500 B4500
Pass through sandblast facilities for large production capacities. With our conveyor belt blasting machines you are able to blast very quickly lots of your work pieces.
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DOWNDRAFT SANDING TABLES
- Eliminate airborne dust and contaminants while sanding.
- Ideal for use with non-vacuum, central-vacuum, orvacuum ready tools equipped with non-vacuum pads.
- Dual filtration - accepts 1-micron pleated paper filters and one 5-micron pre-filter blanket
- Rhino Linings® coated tabletop surface is durable and anti-slip.
- Electric capacity: 230V/50 Hz single phase.
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Use
The ducts have been studied in order to guarantee the greater use flexibility in single or centralised gas exhaust extraction systems. They are used largely in the Automotive sector considering that one aspiration collector only can serve many aspiration points connecting “TGA” flexible hoses to “CST” sliding trolleys or “ASC” reels realised to guarantee the manual or mechanical movement lengthways the aspiration axis. The system supplied pre-assembled and complete with instructions in order to simplify the different ceiling or wall mounted installations allows the connection of the duct to the centrifugal fan to facilitate the expulsion outside of the gases.
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Optimum protection thanks to a smart design
Well thought-out and safe
Welding, grinding, polishing: Euromate presents the breakthrough for downdraft tables. And not without reason, as the Euromate downdraft table combines innovation and safety in a smart design with an extremely low noise level. In addition to this, the well thought-out design makes maintenance and service from the front of the workbench very easy.
Innovative workbench
The downdraft table is a workbench and an extraction/filtration system in one. The table removes dust and fumes from the breathing zone of the welder by drawing these through the work surface and/or the back panel. Filtering them from the air inside the workbench. With the Euromate downdraft table your workplace will always have a powerful extraction and filtration system. The downdraft table can be placed anywhere, even inside a welding booth.
Optimal safety
The Euromate downdraft table meets the strict international guidelines for welding fumes. The downdraft table has an advanced, three-way spark arrester that guarantees optimum safety.
ADVANTAGES: high filter capacity, long filter life, high safety level thanks to three-way spark arrester, low noise level, a solution for every situation and maintenance can be performed easily.
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Features
- Internal Stainless filter drawer
- Connect to all Oskar's portable filtration units and fans
- Removable steel curtain to prevent flying sparks
- Built-in stainless filter drawer to collect steel chips
- Powder coated steel
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Downdraft table - DraftMax
- Powerful extraction of welding smoke and grinding dust
- Three-way spark arrester enabling optimal safety
- Filter area of 52 m2
- All maintenance performed from the front
- Efficient automatic self-cleaning
- Available in four different models, geared to your specific situation.
The DraftMax tables are setting new standards for downdraft tables by offering a three-stage pre-filtration for optimal spark arrest, a maximal filter surface of 52 m2 within the available space and an extreme service-friendliness. All service and maintenance can be done from the front side. DraftMax has a very powerful extraction and the noise produced by the unit is extremely low. All features make the new PlymoVent downdraft table, DraftMax, a reliable and safe solution with a low cost of ownership.
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An independent suction table to improve working conditions, with electronic control panel and collection at source for portable tools.
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Welding and grinding benches. We have the right solution for your suction problem
Suction tables Air suction table with under-suction
Grinding benches Air suction table with under-suction and/or rear wall collector
Welding benches Stable, welded welding bench made of sectional steel
Welding and Grinding benches Honoured with the "Environmental Price of the North-Rhine/Westfalian Handicraft 2005"
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The sensor of aspiration creates an effect of sweeping of the surface of work and generates a homogeneous flow of air, by protecting as well the respiratory tracts from the operator as the atmosphere of the room.
ADVANTAGES:
This system does not obstruct, but facilitates the operation of the work station as well as the breakdown service and maintenance actions.
ASSETS:
- Adapts to any type of application (realization to measure)
- Recommended by the CRAM and the INRS
- the handling of cumbersome parts allows
OPTIONS:
- Manufacture: all types of materials (stainless, plastic, sheet galva...)
- Shutter of adjustment which makes it possible to control the flow and to adapt to the treated products
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Designed primarily for containment and capture of a variety of airborne contaminants AER Borne Environmental Systems remote downdraft benches are custom designed in a variety of configurations dependent upon the actual application. Standard units are designed for downdraft applications where a heavy duty, perforated table surface is used to draw in generated contaminants. Optional back panel with hinged sides or full enclosures are also available. Special table surfaces and mats are available for sensitive or delicate parts.
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Made primarily of 12 gauge metal construction, Airex Industries’ downdraft tables are designed for industrial applications, including the removal and filtration of dust, smoke and other airborne pollutants. Hazardous materials are removed before reaching the worker-breathing zone. The built in motor/blower and reverse pulse self-cleaning filter system requires virtually no maintenance while prolonging filter life and unit efficiency. Front or side filter access, deep dust trays, optional casters for ease of movement, multiple grating options, as well as different interchangeable top sections allows the downdraft tables to be tailored, customized to your/any/very specific needs. This unit complies with environmental clean air regulations.
APPLICATIONS
- Buffing
- Grinding
- Welding
- Powder Mixing
- Sanding
- Deburring
- Soldering
- Utility table
- Spray painting
- Odour control
- Plasma cutting
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Sand-blasting, Shot-blasting and Stripping: Equipment and Tooling
