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Net Weigh Scale
E Series
System that meets the highest demands for precision weighing of bags ranging from 10 to 110 lb (5 to 50 kg). Uses an advanced weight controller (SpeedAC NXT). Capacities up to 35 weighments/min for a single scale.
Applications
Aggregates, animal feed, coal, concrete mix, fertilizer, flour, grain, ground limestone, milk powder, plastic pellets, PVC resins, seeds, etc
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This system is suitable for non-sticky products. The net weighing principle makes it also possible to fill big-bags according to the “multi-dump” principle. Subject to the construction the capacity is 400 up to 1400 sacks per hour.
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This range of bagging machines make it possible to bag granulated or powdered products in the ready-made open-mouth bags.
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight).
Bags of between 5 and 50 kg can be processed with or without gussets.
Upstream, different bag closing systems are available: stitching, folding stitching, removal of crepe tab, folding and gluing, welding.
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High-Speed Open-Mouth Bagger
PTK-1700 Series
Advanced, rapid, and versatile, this single spout system is designed for bagging powdered or granular materials into open-mouth bags, reaching speeds up to 25 bags per minute. It handles all paper, PE, and woven PP bags (pillow-type or side gusseted) and can integrate all types of closing systems.
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Designed to simultaneously fill and weigh bags, boxes or drums with dry bulk products. Chantland-MHS offers gravity, pneumatic, auger, impeller, vibratory and belt feed models utilizing balance scale beam and electronic load-cell technology to efficiently and accurately meter dry products such as fine powders, granular materials, chunks and pieces in a controllable, predictable fashion. We maximize packaging rates while maintaining repeatable, accurate weighing results.
Model 4192
Weighmaster III Twin Auger Filler
Model 4192 WeighMaster III gross weigh twin auger filler for open-mouth bags, boxes, drums and tote bins. Designed for very fine aerated, to sticky hard-to-handle materials.
Design Features:
- Electronic load cell maintains accurate fill weights.
- Twin auger design offers highly controlled fill rates up to (10) 50 lb bags per minute.
- PLC controlled bulk & dribble feed achieves weight accuracies of +/- 0.2 lbs..
- Air operated bag clamps with auto-start, bag-in-place switch prevents accidental spills.
- Air operated positive product cut-off.
- Automatic air purge system for auger seals.
- Dust collection port to maintain a clean work atmosphere.
- (2) easy access hopper clean out doors with safety interlock switches.
- Easily removable augers for thorough machine clean-out.
- NEMA 12 electrical system.
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VARLIK Automatic Open Mouth Bagging Machine is a packing machine which empty bags are automatically taken from magazine and automatically placed on filling spout. Main reason of reaching higher capacity then semi automatic machines is heaving speeder bag placing then manpower as well as constant non-stop operating.
Manually placed empty bags are bind by vacuum hands one by one from magazine, and travel to filling point. Empty bag mouth is open by special mechanism and then places on filling spout. Bag is clamped to wait filling. Weighted product is discharged in bag through filling spout. Filled bag clamp is released and is moved by conveyor to sewing unit. Bag is transferred out after sewing. After this kind of high speed bagging machine, we recommend you to use VARLIK palletizer. VARLIK Automatic Open Mouth Bagging Machine has very improved mechanism and control system to make all above movements synchronously good and failure free. Besides all above, we are proud of presenting uncomplicated and very reliable user friendly mechanism.
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ILERFIL ABSD
PACKER FOR POWDERY PRODUCTS INTO OPEN MOUTH BAGS.
Ideal for the food or fine chemicals industries, or for any other application requiring high precision in weighing and ease of cleaning when changing product.
Designed to achieve the total absence of inside corners where any product remains can accumulate to cause possible cross-contamination.
The measured dispensing system is made up of a product dosing screw controlled by a variable speed motor that allows the dispensing cycle to be carried out in two phases (fast and fine-tuned loading), thereby optimising speed and accuracy.
The measured dispensing assembly can be completely dismounted at the back. This moves together with a product collection tray.
The dosing screw and its support are completely accessible for cleaning.
They include sealed adjustment, closure and quick connection systems.
To handle extremely fine and fluidised products. The dosing screw’s bearing is coupled separately from the chassis so as to prevent contamination.
Iinspection and cleaning door at the dosing screw’s drop.
The parts in contact with the product are made from polished stainless
steel to prevent adherence.
The defluidising probe allows for the product to be densified inside the bag to permit its closure and subsequent palletising, without having to wait for the product to rest and release air.
Since the majority of applications are for powdered products, the installation incorporates strategically-located dust removal inlets to keep the bagging area dust-free.
The inlets must be connected to the relevant filter.
End-of-weighing gate to prevent uncontrolled product flows.
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Particularly selected for certain filling materials owing to flow-mechanical properties, valve-sack filling-machines are manufactured by Möllers in further worldwide proven configurations. The machines, constructed as single packers, are used to achieve higher filling capacities but also in in-line configurations with a common filling material feed and empty-sack feed via a common sack applicator.
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VALVE BAGGING SYSTEMS
Whatever your product, filling accuracy or level of automation desired, PREMIER TECH SYSTEMS has the equipment you need for packaging and handling your valve bags. Our product line includes auger, air and impeller packers equipped or not with an automatic bag placer. For extremely light and fine chemical powders we also offer a vacuum packer, which can be fitted with our brand-new bag placing and ultrasonic sealing system
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Efficient and reliable filling of floury, powdery and gritty products, just as starch, flour, baking ingredients, soybean products, proteins, sugar, etc.
For product filling the pneumatic packer utilises air. The proven design of the chamber bottom and top fluidisation air supplies that are separately adjustable depending on the flow behaviour of the product provides an optimum product feed rate with a minimum air supply.
Thanks to the continual air suction during the filling, high filling outputs are guaranteed with a minimum internal bag pressure.
Advantages of the pneumatic packer:
- gentle, clean and low-dust product filling
- minimised product residue in the filling chamber
- easy cleaning in case of product change
- project-specific configuration thanks to the BEHN + BATES modular system
Output of the pneumatic packer:
up to 300 bags per hour per spout
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Model 4199
Gravity Porta-Valve Gravity Filler
Model 4199 Gravity PortaValve is designed to fill valve type bags with high density free flowing products such as steel shot and similar materials.
How it Works:
The valve bag is installed on the fill spout, and rests in the bag chair mechanism. When the clamshell gate opens, product gravity flows into the bag. When the bag has reached the designated weight, the clamshell gate closes, and the bag can be removed.
Design features:
- Scale-beam gross weigh.
- Gravity feeder.
- Mechanical catch gate release.
- Manual bag clamps.
- Mild steel construction.
Available Features:
- Pneumatic bag clamps.
- Pneumatic bag inflator.
- Stainless steel contact surfaces.
- Special paint finishes.
- Supply and transition hoppers.
- Take-away conveyor.
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TURBINE INLINE PACKER
Depending on the properties of the product to be filled, e.g. bulk density, flow properties and particle size distribution, we offer a customised packing system. We have available 2 different turbine filling systems in our product range: the HAVER vertical turbine filling system and the HAVER horizontal turbine filling system.
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Impeller Valve Bag Filling
Impeller Valve Bag Fillers, offer the best solution; for packing fine powders of mid range to high bulk density product into valve bags. The supply hopper is equipment with 4-blade impeller powdered by horizontal drive shaft which feed the product to the valve bag with the assistance of low pressured air.
The product is filled according to the gross weighing system, which means that the bag are weighed during filling process. Thanks to electronic weighing system and double speed filling (coarse and fine) feature, this machine ensure constant and high accuracy filling rates. Depends on capacityrequest 2-3 spouts linear type models are available.
Pneumatic Valve Bag Fillers
Pneumatic Valve Bag filter, offer the best solution for packaging powder, fine powders, granular and grinded of low & mid range to high range bulk dencity products to valve bags. The supply hopper cut the product inlet when the level sensor gives a signal to pneumatic controted butterfly valve. The continous products flow from the supply hopper is ensured by the top air feeding system and bottom air fluidization system which provides on optional products feed rate with a minimum air supply.
Auger Valve Bag Fillers
Auger Valve Bag Fillers, offer the best solution; for packaging low density, low fluidity, powder and granular product to valve bags.
When a fill cycle is initiated, the product is conveyed by the auger into the bag. The product is filled according to the gross weighing system, which means that the bags are weighed during the filling process.
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VARLIK AAD Type machines are designed for packing of open mouth bags to fill product and then close; and net or gross weighing units are installed on according to your need. Type of product feeding depends on characteristics of product; free flowing, screw type, belt type or vibratory type. Your satisfaction of machine is strictly connected to above decisions according to your needs and requirements.
* Free flowing type feeding for easy flowing, dry and granulated products. For example sugar, salt, sand, seed grain, ?
* Vibratory feeding type for difficult flowing products, coarse granular, abrasive and amorphous shape. For example coal, nail, wire products, rock,?
* Belt feeding type for free flowing or not but dedicated or wet products. For example tea, wet vegetables and fruits, fertilizer,?
* Screw feeding type for difficult flowing products but damage is not important during packing. For example cement, sand, construction chemicals, soil,?
The following points are essential to reach good weighing accuracy of outputs:
* Perfect working of product feeding mechanism.
* Perfect controller with perfect software and program.
* Reliable load cells.
* Technical support by specialists who has good knowledge on product/weighing/packing.
With over 25 years of experience, VARLIK Machine selects reliable solution for your product and best machine combination for your needs. Additionally you are only able to find innovative specific software?s and improved programs just in VARLIK machines.
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Equipment from Gericke represent the latest level of development. The equipment is characterised by a wide and universal use. This make it possible to adapt a certain manufacturing module quickly to another process. Beside this great flexibility, the equipment can be designed for fast cleaning and hygienic applications.
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SBB-type FIBC Dischargers consist of a steel frame complete with a material discharge hopper and an upper mobile cross bar for lifting of the filled up bag by forklift truck into the Discharger.
Performance & Technical Features - Benefits
- Construction material: Carbon steel, 304L / 316L stainless steel
- Available in two different sizes
- Versions available:
- With height adjustment for FIBC loading by forklift truck
- For overhead crane loading
- With monorail for installation of a hoist
- Hopper complete with
- Access hatch for FIBC opening
- Electric vibrator as material discharge aid
- 1,250 mm (4 ft) or 1,500 mm (5 ft) diameter vibrating cone fitted with outlet opening hatchway
- 273 mm (11 in) diameter discharge outlet
- Vibration dampening
- Rubber dust seal
- Problem-free complete discharging from bag corners even with compressed powders
Options & Accessories
- FIBC cutting system for disposable bulk bags
- FIBC percussion aid complete with electropneumatic control panel
- Frame height adjustment set
- Cantilever frame for attachment of hoisting equipment
- Food-grade FDA-approved seal
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Uhlmann presents a world first.The Integrated Bottle Center 200, referred to as IBC 200, offers pharmaceutical manufacturers a new dimension in efficiency, flexibility and ease of operation when packaging tablets or capsules in bottles.
We proudly present a new machine generation that has been developed strictly in compliance with pharmaceutical factors: an integrated bottling line that smoothly links all key functions. Take a look at the following pages and see what potential the Integrated Bottle Center 200 has to offer for your production
Innovative:
guided bottle transport using feed screws
Efficient:
no ramp-up phase after format changeover, no micro-stops
GMP-compliant:
easy-to-clean, bench-like design with optimum accessibility
Networked:
one central user interface for all functions of the IBC 200
Accurate:
100% counting accuracy thanks to innovative drive concept of the electronic tablet counting module
Safe:
for operator and product thanks to the completely enclosed system
Modular:
customized machine configurations
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Fill one bulk bag per week or 20 per hour at the lowest cost per bag.
Flexicon's extra-broad model range of bulk bag fillers (FIBC fillers) with patented innovations and performance enhancements let you exact-match a filler to your specific cost and capacity requirements
Patented TWIN-CENTREPOST(tm) filler: Two heavy-gauge, on-center posts boost strength and access to bag hooks while reducing cost. Standard manual fill head height adjustment, and feed chute vent for displaced dust. Numerous performance options.
New BASIC FILLER meets the tightest budgets. A lighter-duty version of the economical TWIN-CENTREPOST(tm) filler, the BASIC FILLER reduces cost further still, yet has an inflatable bag spout seal and feed chute dust vent as standard, and a limited list of performance options.
CANITILEVERED REAR-POST FILLER is offered with performance options including powered fill head height adjustment, pneumatically retractable bag hooks, inflatable bag spout seal, dust containment vent, roller conveyor, and vibratory bag densification/deaeration system.
PATENTED SWING-DOWN® FILLER features a fill head which lowers, pivots and stops in a vertically-oriented position, allowing operator to safely and quickly connect empty bags at floor level and resume automated filling and spout-cinching operations.
Every Flexicon filler is offered with pneumatic or mechanical feeding/weighing systems, as well as inlet adapters to interface with optional overhead storage vessels.
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FIBC fillers are designed to simultaneously fill and weigh super sacks, gaylord boxes, pro boxes or drums with dry bulk products. Chantland-MHS offers models from basic non-weigh designs to the most advanced semi-automated designs available today. Electronic load-cell technology is utilized to efficiently maintain accurate weighing results.
Model 4260 FIBC (Flexible Intermediate Bulk Container)
Bulk Bag/Box/Drum Filling System
Model 4260 FIBC fillers are designed as either non-weigh, gross weigh or net weigh machines to fill open mouth bulk bags, tote boxes and drums with dry pelleted, flaked, granular or powdered products such as seeds, grains, chemical powders, concrete blends and similar materials. This modular design is configurable to fit any application from basic non-weighing machines used for dust collection or basic pack off lines, to a fully automated system that dispenses the empty pallet, fills the bag to the correct weight, discharges the filled bag and indexes the filled bags for transfer to storage area.
How it works:
Bulk Bags: The strap hangers move to allow easy access for the operator to position the empty bag. An inflatable neck seal secures the bag fill neck and prevents dust escape. The bag fills upon operator command and when the appropriate weight is achieved, the bag is lowered to a waiting pallet and released for removal by fork-truck or conveyor.
Tote boxes: A single empty box positioned under the fill spout will be charged with product until the correct weight is achieved. If settling, or dust collection is required these features will be incorporated. Fork-truck or conveyor can remove filled boxes.
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Electric screw bag-filling machine
For bagging granulous the or powder, electronic programming.
INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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VARLIK is an expert on big (bulk) bag filling machines with the improvements over the years and wide experience in this period. We are proud of producing special solutions besides standard big bag machines, depending on speed/product /place /.... of your needs.
Machine filling types:
* Big bag filling machines with net weigher,
* Big bag filling machines with gross weigher,
* Big bag machines with volumetric filling
Standard specifications:
* Automation cabinet with Siemens S7-200 PLC
* product feeding unit depending on type of product
* easy hanging height adjustment by operator panel via encoder for the different big bag sizes
* empty bag blow-up by blower fan for better packing form and effective filling operation
* automatic operation with one touch start after big-bag placing
* automatic big bag-loops releasers after filling
* automatic big bag exit from filling point by exit conveyor (roller or belt)
* automatic big bag accumulation by roller or belt conveyor for 2 pc filled big-bags, and automatic traffic control.
* dust-free filling by jet pulse filtration unit
* heavy duty support platform
Optional specifications:
* Siemens OP 77A operator pannel
* automatic pallet feeding unit
* product feeding solutions (bucket conveyor, vibratory feeder, belt conveyor, screw feeder or pneumatic transport)
* bag/product vibrating unit for de-aerating to minimize the big-bag size and to produce stand-up bag.
* stainless steel option for the contact materials with product
VARLIK presents highest productivity and best weighing accuracy together with perfect big-bag shapes.
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The ever growing numbers of bulk bag users proves they are now an accepted form of packaging, storage and transport, not just from an economic viewpoint - equipment now available from Spiroflow makes filling and discharging bulk bags safer, easier, controllable and contained.
Continuous development of our Spirofil range of weighing and filling stations gives processors the choice of standard equipment, or customised to suit access, height or hazardous considerations. Our bulk bag filling stations are also more versatile than many on the market - they can be adapted for use with rigid IBCs, drums, or Octabins.
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ILERFIL ABG/ABT
OPEN-MOUTH BAGGING SYSTEM FOR POWDERED PRODUCTS
ILERFIL ABG/ABT bagging units are designed to provide a solution for those seeking accurate, speedy bagging from a compact installation at a minimal investment cost.
The design process has taken into account the range of issues faced by industrial packaging lines.
SOLUTIONS
No product remains
Extraction fan connection
Precision weighing
Ease of use
Simple to install
APPLICATIONS
Agro-feed: feed, seeds, cereals, vitamin correction, plant
Food products: meal, vegetables, sugar, cocoa powder
Chemical & Petrochemical: plastic pellets, PVC, fertilizer
Building: mortars & premixes, cements
Mininig: salt, carbonates, plaster, talc
Recycling: wood pellets, rubber tire, compost
Every product to be bagged requires its own specific treatment to prevent breakages, causing dust, clumping, dust leaking, etc.
DOSING SYSTEMS:
ILERFIL ABG
Gravity-fed dosing system
Suitable for regular-flow graded products with a grain size of
up to 10 mm.
ILERFIL ABT
Dosing via conveyor belt
Model designed for handling irregular-flow products or those with a grain size of more than 10 mm.
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Fully automatic FIBC filling system
Fully automatic FIBC filling unit with empty pallet magazine and automatic pallet discharge conveyor.
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VAC-U-MAX has designed a number of bulk bag loading frames for different applications and will aggressively respond to all bulk bag loading opportunities. Two frames are offered as standard MDL104130A and MDL104130B. In general, the frames from VAC-U-MAX are simple, sturdy frames of square tubular construction with four legs and permitting a great number of loading options, including the supports for these. A simple bungee cord bag neck damp offers a major advantage in being able to seal any bag neck from 13 inch diameter to 24 inch diameter without changing the bag neck spout. An inflatable cuff, which is common on competitive units, is offered as an option. The disadvantage of this device is that a single size cannot accommodate a wide range of bag necks . The versatile and simple single venturi power unit with venturi discharge provides a source of low pressure air for bag inflation. A filter for the air displaced from the bag Is standard.
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The « CONTAINER TRANSFER SYSTEM » (CTS) developped by JetSolutions SA allows a proof connection any kind of vessel with a container for discharging powder or granulate by gravitation.
The vessel to be emptied must have its own closing device (fpr example SAK, DOSIMAT valve, air lock, etc…). JetSolutions SA offers different technologies for:
Dust free transfer of powder or granulate into a container
Avoiding any contact with the surroundings for the powder
Connecting the container to a vessel on scale
Working Principle:
JetSolutions SA offers 3 solutions:
1) The CTS is fixed and the container is lifted
- The top cover of the IBC must be replaced by a « male » connector cover
- The container must be lifted until contact with the CTS and kept in this position
- Le male connector cover is sucked by a vacuum pump in position open
- The powder may flow trough the CTS from the vessel down into the IBC
- The Connector cover of the IBC closes by rupture of the vacuum
- The IBC is removed and closed with a standard cover
2) The CTS is adjusted and the container is fixed
- The top cover of the IBC must be replaced by a « male » connector cover
- The IBC is positionned below the CTS
- The CTS comes down to the connector cover of the IBC
- Le male connector cover is sucked by a vacuum pump in position open
- The powder may flow trough the CTS from the vessel down into the IBC
- The Connector cover of the IBC closes by rupture of the vacuum
- The CTS is lifted, the IBC is removed and closed with a standard cover
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- Positionning of the full drum (A) below the MULTI-DOSIMAT
- Proof connecting of the drum to the MULTI-DOSIMAT
- Elevation and turning up side down of the assembly (drum + MULTI-DOSIMAT + outlet hopper + dedusting hood)
- Tare weighing of the empty drum (B) on the scale
- Positionning of the assembl drum + MULTI-DOSIMAT down to approx. 1 cm distance to the drum (B)
- Start up of the dedusting aspiration
- Weighing and dosing of the product controlled by the terminal IT 9000
- Once the drum (B) is full, positioning of the next empty drum (B) on the scale
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The Series CMR continuous motion rotary fillers offer high speed, high accuracy filling for a wide variety of powders and granules.
With the powder path fully sealed from the bulk feed through to the container, machine environment and containers are kept virtually dust-free. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools.
The size of turret, number of transfer funnels and filling heads are dependent upon the production output required, size of container neck opening and powder flow characteristics. A choice of technologies and designs with segmented funnel sections, container jogging and air-pulse transfer are available.
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Solid filling machines (powders, granulates, bulk...)
