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The GPV feeding system is suitable for powders and granules in variable doses. High speed product discharge by means of servomotors. Complete with hopper and feeding tubes, the dosing cavities have self cleaning systems.
The SSS volumetric feeding system with oscillating movement is used for free-flowing powders and granules, complete with hopper and feeding tubes. The oscillating movement is controlled by a servomotor to permit precise control of filling and discharging time of the dosing cups. Dose variation is adjustable and independent for each lane. The regulation of the dose volume is carried out by adjusting the depth of the dosing cups.
The AUGER FILLER is suitable for non free-flowing powders. It is driven by servomotors with independent control for each production lane, complete with a system to maintain a constant product level in the hopper.
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The AFI Series 10 volumetric filling machine features a choice of auger drive methods; flux vector inverter, heavy-duty clutch/brake, and servo for even greater control and accuracy.
In freestanding semi-automatic form it offers a versatile and low cost filling solution. Mounted over an existing line or as an integral part of bagging, sachet or cartoning equipment, the head can be combined with a downstream checkweigher to minimize product giveaway.
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The product is filled by a dosing auger that is designed depending on the product characteristics. The flexibly adjustable auger rotation speed guarantees a high filling accuracy even if it comes to the filling of the most diverse
For the compact filling of heavily fluidised products a de-aeration system can be integrated in the auger housing. Thanks to the resulting high compacting rate the auger packer produces robust and easily stackable bags.
Advantages of the auger packer:
- product-specific design of the dosing auger
- quick and efficient cleaning due to the divided dosing auger
- filling of paper and PE bags with low de-aeration properties
Machine output of the auger packer:
up to 150 bags per hour per spout
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Model 4190
Weighmaster Auger Filler
Model 4190 WeighMaster is designed to fill valve type bags with pelleted, flaked, granular or powdered products such as spice blend flours, salted meat cures, mustard flours, chemical powders, concrete blends, livestock supplements and similar materials.
How it Works:
Product is delivered into a valve bag by an auger style feeder housed inside a “weighed” spout. As the bag weight increases, the force increases on the spout, and a weight reading is registered. When the weight reading is adequate, the screw feeder is stopped, and the bag can be removed. An optional product agitator is available to maintain a consistent product feed to the auger.
Design Features:
- Scale-beam gross weigh.
- Auger feeder.
- Manual start switch.
- Mechanical tilting bag chair.
- Mechanical bag clamps.
- Safety interlocked clean-out door.
- TEFC 230/460 V., 60 Hz., 3 Ph., drive.
- NEMA 12 electrical system.
- 1.1/2 CFM @ 80 PSI pneumatic controls.
- Mild steel construction.
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For all of our equipment we offer a wide range of fillers. Depending on the required speed and volume, the fillers can be driven mechanically, pneumatically or by servo drives.
Fillers options:
- Volumetric friction filler
- Volumetric cup filler
- Auger filler
- Multihead scales
- Linear scales
- Gravimetric scales
- Control scales
- Fillers for liquids or semi-liquids
- Multilane auger fillers (each lane individually controlled by own servo)
- Multilane volumetric filles
- Multilane fillers for liquids or semi-liquids
- Multilane auger filler (each lane individually controlled by own servo) with adjustable gap between augers
- Belt fillers for soie and mulch
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The Auger Fillers use a rotating auger in a funnel shaped hopper to deliver an exact amount of product at a constant rate.The volume of the product dispensed is determined by the precise control for the rotations made by the auger.
-Mateer Auger Filler is ideal for dry powders and granular products
-Upgraded electrics available
-Semi-Automatic, inline automatic and rotary fillers available
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The most effective method of precise powder dosing
Exact dosing on high technical level for nearly all powdery and fine granular products.
The swirled and highly-polished precision dosing augers, designed according the specific product requirements. ensure much gentler product handling in comparison to standard pre-fabricated screws . Special closing systems are exactly tailored in accordance with the properties of the product to avoid dribble and seal contamination..
Ausgereifte Verschlusssysteme sind konsequent auf das Füllgut abgestimmt und verhindern das Nachfallen von Produkt.
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The pharmaceutical industry demands the highest standards of quality as defined by design, materials, workmanship, GMP, accuracy, usability, security and reliability. Since these same qualities have been the guiding principles since All-Fill was founded in 1969, it is no coincidence that this important sector accounts for an increasingly significant proportion of All-Fill’s total production.
All-Fill is able to meet the widest range of customer requirements, from individual machines to complete turn-key lines, from fine fluffy sticky powders through to free-flowing granules, all with the option of fully integrated weight control systems. All-Fill support includes a full validation documentation package, with protocols and experienced personnel to assist with installation and operation qualifications.
Supplied as standard with a lift mechanism for neck-entry dust-free filling of fine powders and vibration for settling of granular products. Conveyor bed and system frame GMP designed for ease of cleaning. The photograph on the left below shows a Series 100 in-line machine filling dry suspension antibiotics, 20g to 60g, into narrow-neck glass bottles at up to 30 per minute, with neck location for precise neck-entry lift. The photograph on the right below shows an integrated unscrambling filling and stoppering system in fully sealed glove-box enclosure for precise gravimetric filling of biological analysis samples into vials and small bottles.
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The TOPLINE has been especially developed for powdery products, just as flour, starch, baking ingredients, yeast, etc. as well as pet food.
All necessary steps from the filling up to the closing of the open-mouth bags take place in the compact cabinet of the TOPLINE. After the empty bag has been taken out of the bag magazine and opened it is exactly placed at the filling spout. During the filling clamping jaws grab the bag from all sides in a secure and dust-tight way. The filled and compacted bags are closed by either sewing, folding, sealing and/or hot melt activation.
Advantages:
- clean product filling
- high bag filling degree
- clean packing environment and compact packing room due to the integration of all necessary filling and closing modules in one cabinet
- empty and full bag transfer at the same height during the complete filling and closing cycle
Machine output:
200 - 800 bags per hour for filling weights from 10 to 25 kg
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The "Plug 'n Pack" concepts made by BEHN + BATES unify the applicator, filling and sealing technology in one compact, pre-assembled and dust-tight unit that ensures a low-noise filling operation and shortest assembly times as the test operation is carried out in our workshop already.
Our "Plug 'n Pack" concepts can be integrated even into smallest spaces.
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KVM: Bag Filling and Closure Machine
For Packaging Of Products With Advertising Appeal.
Top-Closing Machine KVM 10 with customer-specific bag head shaping modules.
Highest Flexibility:
At a set performance of 80 bags/min., various types of top closure can be manufactured:
simple sealed top seam
180° folded top seam, closed
bag closed by clip
peel seam closure
label closure
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RS20 Special, automatic packaging machine starting from paper or paper-based pre-made bags.
It fills and closes paket shape bags: 45-55 ppm for 1 kg. of flour or similar products. Easy size changeover.
Very economic and efficient line, ideal for making high quality bags at a very good quality/price relation.
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ILERSAC A - AUTOMATIC BAG PLACER
Automatic bag placer model ILERSAC A has been designed to handle paper, PE or woven PP open mouth bags, reaching capacities up to 720 bags per hour.
It can incorporate any product dosing type on top depending on the product to be bagged either in gross or net weight configuration.
ILERSAC A is composed by the following stations:
Empty bags magazine
Bag catching group:
It is formed by a main body where different vacuum cups are located. They can be easily adjusted on guides. Frame is driven by pneumatic cylinder with two movements to proceed with the complete catching cycle:
1. Vertical: system goes up and down to take the empty bag and raise it from the stack.
2. Frontal tilting: system tilts and delivers the empty bag at the level of main frame where bag opening station is located.
Bag opening station
Placing arms
Filling spout
Bag mouth stretching and flattening
Quick exit belt conveyor
Closing belt
Height adjustment for exit belts
90º bag pusher
OPTIONS:
Side kicker
Motorised height adjustment for exit belts
Tight-proof filling spout
Bag lifter for quick exit belt
Bottom vibration
Motorized bag top guiding system
Kit for handling of side-gusseted bags:
It is composed by three modules: Bag catching station,
Side pincers at filling spout. They keep the gussets closed to deliver them this way to the guiding for its later closing & Motorized bag top guiding system.
ATEX Version
Anti-corrosion version
+ info in www.tmipal.com
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The METRAL ER rotary bagger is a model that allows for a configuration of 3 to 12 slots, reaching a pace of over 4,500 bags/hour.
The combination with a "Speedy" bag dispenser delivers an entirely automatic, high-speed bagging process with the utmost reliability.
The touch screen it contains allows for simple and intuitive communication between man and machine, allowing access to the work parameters for each of the slots, production graphics, alarm register,….As a bonus, this data can be transferred in real time to the network.
Each opening has an electronic weight control system that automatically controls and optimizes the filling cycle.
It also controls the rest of the cycle’s processes such as automatic calibration, the height of the valve seat, the position of bag release, monitoring of broken or poorly positioned bag.
This model’s design allows easy access to all the places subject to wear and tear or the ones that require preventive maintenance.
Waste pick-up and breathing holes keep the bag clean throughout the process. As a bonus, ultrasound welding equipment can be installed, guaranteeing that the bag is sealed.
Metral, with more than 30 years of experience and more than 1,600 machines installed worldwide, offers its customers an overall, efficient solution for bagging, palleting, and packaging.
A team of highly-qualified professionals are at your service around the world.
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Möllers Rotary Impeller Packers fill fine to the finest materials in valve-sacks with high filling capacities. They are composed of the rotary packing silo and attached filling-modules with horizontal filling-impeller, filling valve, filling spout, attached bag rest in DMS load cells and weighing electronics.
Main advantages:
- Horizontal rotary filling impeller = low energy consumption, low wear
- Compact construction, low space required
- Rotronik®-packer control = central control and monitoring of all filling modules, automatic filling-weight correction, rapid product change
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For filling of powders or granules from 1 to 50 Kg
- Filling of rolls
- Filling of drums
- Filling of bags
+ Intégration sur Ligne
+ option ATEX
Applications :
- Pharmacy
- Foodstuffs
- Cosmetics
- Chemistry
Benefits :
- Touch screen
- Difficult powders
- Weight accuracy
- Easy cleaning
- Weighing schedules
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The AFI Series 10 gravimetric filling machine incorporates a weighcell or balance to control the fill weight, eliminating inaccuracies caused by products of inconsistent density.
Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy
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The S 710 is a weighing machine for filling large product quantities with a speed of up to 25 fillings per minute. With a weighing range of up 100g - 5kg and a resolution of 1g the machine is able to fill precisely heavy weights. The machine has a self-optimizing software, which adapts the filling action to the product, to avoid over-fillings. The weighing machine is made of stainless steel and is easy to clean in case of different filling products.
Special sizes of the weigh fillers are able to fill up to 50 kg.
Technical Data S 710:
- Weighing Range up to 5 kg
- Resolution from 0,1g
- Manuel operation by foot-switch or automatic operation by signal
- LC-Display with operator guidance.
- User-friendly operation with LCD screen, clear text and data input via keypad
- Input of only three data points required: Nominal weight, tolerance and speed
- Autonomous monitoring and regulation of vibratory tray speed
- Up to 25 weigh fillings per minute, depending on flow behaviour and weight of the product.
- Statistics with counter, average value, standard deviation, min. and max. weight, etc.
- Customized specifications
- easy to clean
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Electronic Weigh Packer
FNL-306CC
Main user
Food industry, Pharmaceutical industry, Agricultural chemical company, Petrochemical industry, Feed manufacturing plant, Ceramics industry.
Features
- Compact
With only 80% of previous models height, the FNL-306CC can be installed in a small space. (Comparison with Yamato FNL-306CC)
- Simple construction for easy cleaning and maintenance
The single-plate cutoff gate is directly linked to the servomotor to make adjustment of the opening angle simple. Maintenance and cleaning are simple and contamination is eliminated.
- New feed method increases weighing speed
The new digital servo-feed system achieves high-speed feeding and weighing operation at 700 bags per hour.
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FIBC (BULK BAG) BAGGING SYSTEMS
PREMIER TECH SYSTEMS designs and manufactures a broad range of reliable, high performance equipment to fill, weigh, discharge and transport all types of bulk solid materials into flexible industrial bulk containers (FIBCs or bulk bags). From individual equipment to fully automated systems we can provide you with the solution that will meet your requirements as well as your industry's requirements.
Bulk Bag Fillers and Peripheral Equipment
BG Series
Heavy-duty semi-automatic filling and weighing systems with advanced weight controller, simple and low-cost manual filling systems, discharge systems, crane or forklift adapters and powder deaeration system.
Applications
Calcium carbonate, carbon black, coal, coffee, concrete mix, copper hydroxide, detergent, fertilizer, fish food, flour, graphite, kaolin clay, pet food, pigments, polystyrene, rice, salt, silica, soy proteins, soybean seeds, sugar, etc.
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Once the filling process has been initialzed, depending on the chosen type of the big bag filling station, all of the functions are carried out automatically.
The ventilation and densification of the products are decisive during the coarse flow or after the end of the filling process to ensure the optimum filling output and stability of the big bags. The densification can be carried out by an integrated vibrating device or an integrated de-aeration probe. The optimum densification parameters can be set according to the specific product properties.
Advantages:
- dust-free filling thanks to the sealing of the inflatable sleeve
- product-specific dosing organ
- user-friendly with its pneumatically operated and slewing clamping hooks
- blow device for the optimum forming of the big bags
Machine output:
up to 30 bags per hour
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The RSB is a Big.Bag emptying system which sums up all standard features of this machines range. This machine has a series of accessories and a building quality which makes it particularly suitable for the most exigent industrial fields such as the food, chemical and pharmaceutical ones. Its frame is adjustable in high and it can be adapted to the different Big-Bag dimensions usually present on the market. The basic version of this machine is in stainless steel AISI 304 but also other materials are available on demand. Among the possible accessories available there are pneumatic side hammers bound to the structure to avoid the material flow from the Big-Bag to the product intake which run in alternate way and can be also excluded. The outlet is made to be easily joint with mechanical extractors or with product intakes for the pneumatic conveying. Among the optional accessories there is the tackle to lift the Big-Bags (RSBP).
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Big Bag-filling equipment (Flexible Intermediate Bulk Container, FIBC) is manufactured by Möllers using gross-weight weighing. Octabin-filling machines are offered, with infinite height adjustment, filling lid and suction device.
Peripheral equipment is available for plant automation systems
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Arodo manufacture different types of big-bag filling systems. Think of mobile systems which can be added to a sack filling system where big bags are filled according to the “multi-dump” principle. Also filling systems with an own dosing and weighing device are part of the delivery program.
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Gross weighing system
This system is suitable for sticky products. The gross weighing principle makes it possible to weigh the product directly into the sack. It can also be used in locations where height is insufficient. Subject to the construction the capacity is 100 up to 300 sacks per hour.
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Solid filling machines (powders, granulates, bulk...)
