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An ever broadening spectrum of thermoplastics and applications calls for versatile processing solutions. Cincinnati Extrusion has developed the monos series of high-performance single-screw extruders for maximum performance, efficiency and melt homogeneity in the extrusion of smooth or corrugated PE and PP plastic pipes.
This has been accomplished thanks to a new screw concept and the extension of the plasticizing unit to 37D. In addition, the series has been equipped with an innovative drive system.
Newly developed screws and power feed technology (PFT) provide an increase in the extruder%u2019s specific output.
The new plasticizing unit has proven effective in the production of corrugated pipes, where some dies tend to generate high back pressure.
In all models of the monos series, the motor is positioned underneath the feed zone which reduces the footprint, making it extremely short and slim.
monos extruders yield up to 40% higher output than their predecessor models with a maximum output of 1,300 kg/hr.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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Our sheet systems are globally recognized for reliability, accuracy, high outputs, and processing efficiency. We manufacture equipment for foam, flexible and rigid sheet extrusion, and single and multi-layer coextrusion applications up to nine layers. Our systems support customers in the appliances, automotive, construction, footwear, furniture and carpets, packaging and film, personal care, and medical markets.
Sheet System Advantages:
- Winding Systems
A variety of winders including two-shaft turret winders with differential pneumatic winding shafts and automatic cut and transfer are available.
- Single Source Technology
We offer customers one source for all their system needs. This includes control systems, feedscrews, sheet dies, melt pumps, dual laminating pay-offs, roll coaters, rotary shears, and thickness measurement systems with thickness optimization control for sheet from .008 inches (0.2mm) to over 1 inch (25mm).
- Roll Stand Versatility
Standard and customized roll stands in upstack, downstack, vertical, horizontal, and J-stack configurations are available. Customized options include four, five or more cooling rolls as well as automatic drive controls and hands free nip gap force adjustment.
- Equipment with Fast Delivery
Our XP Express™ roll stand system is versatile, cost-effective, and available for fast delivery. Designed for nearly every sheet and packaging application, it has capabilities for lamination, coating, auxiliary cooling, slitting and trimming, embossing, and protective film.
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The direct extrusion allows the production of all the “special” filled or reinforced sheets having high technological value with higher performances at considerably reduced production costs.
Higher performances obtained thanks to a single melting cycle, granting the polymer to maintain its original characteristics and a really contained degradation level.
Low production costs due to:
> Elimination of compound production costs (energy, manpower, etc.)
> Processing mark up (out-sourcing)
> Much higher energy efficiency of the corotating extruder
> Possibility to use simpler formulation (less additives)
> Improved flexibility with the possibility of a fast formulation change
Classical/typical application examples are:
High-thickness filled PP or HDPE sheets for tanks production for chemical industry
Highly filled EVA sheets for deadening panels production
Highly filled sheets for the production of electromagnetic waves absorbent panels
Glass reinforced polyamide sheets to be used also for technical items thermoforming
Highly filled PVC sheets starting from powders (without dry-blend) used in building industry
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Applicable scope of PC endurance board:
Garden, the recreation place, decoration strangely and the corridor pavilion; Internal and external ornaments in the commercial building, curtain wall of the modern urban building; transparent container of aviation, the windscreen before the motorcycle, the plane, the train, the steamer, the submarine, army and police's shield, the telephone booth, advertising signpost, the advertisement of the lamp houses, the expressway and overhead way of the city partition protective screen.
Application of PMMA board (Acrylic board):
Used in the instrument widely, the part of the instrument, lamp and lanterns, decoration, construction material, the plane, auto fittings, medical equipments, arts and crafts product, the insulating material of the electric apparatus, the sample, the sign and various light industry, culture and education, and daily life articles, etc.....
Application of the bathtub board:
Co-extrude PMMA-ABS and compound them together. Not only have the surface gloss characteristic of acrylic board, but also given consideration to ABS board shock-resistant advantage. The products apply to the fields of bath products widely, such as the bathtub, the shower cabinet, the vapour room, etc.
Application of ABS, HIPS refrigerator board:
Can be use in gallbladder in the refrigerator, door gallbladder, the drawer, water contained plate, etc.
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DKM Blow Moulding Machine
Extrusion System
The development of the extrusion system has been done by German engineers and has the following main features:
* Frequency controlled drive
* Grooved,force-cooled feeding zone
* Program Computer Controller-controlled heating/cooling zone
* Screw design for high throughput that ensures even plasticizing
* Screws and screw heads are suitable for all common thermoplastics, like PE,PP,PETG,PA…
Die Heads
Like the extruders, the die heads are developed to the highest standards by German engineers.
* Small center distances of the multiple die heads allow higher number of cavities
* Distribution systems with spider and heart curves ensure an even wall thickness distribution and convenient for changing colour
* Single to triple layer die heads give the possibility to produce a wide range products to the special demands of customers
* All die heads are equipped with Wireless Distribution System and adjustable die to optimize the wall thickness and minimize the material use
* View stripe equipment for all die heads is available
Clamping System
Like all main structures of the machine the clamping system is undertaken a stress analyses by finte element method.Guided on STAR-rails and equipped with proportional hydraulic valves,central lubrication system,fast movements are possible to ensure high output rates.The sturdy design and the placement of the cylinder in the center of the clamping platens supports a good cutting and a long ligetime of the moulds.Central lubrication.
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ADV1-510 / ADV2-510 / ADV4-510
Completely electric machine with linear shuttles, it introduces the modular concept in the extrusion/blow-moulding world through innovative design concepts and developing never before reached performance. The low consumption costs, the total fl exibility and the high reliability offer a highly competitive investment potential. As production volumes increase the system can be developed over time by adding to the existing unit ( ADV1-ADV2-ADV4).
clamping force: 120 kN
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System 4000 S-660
Hydraulic machine with a single shuttle, perfect for fl exible production. The design allows for a fast and simple mould change and effective production capability thanks to an extremely rapid mechanical cycle.
Available in a complete range of versions, designed for low maintenance cost, it represents the first step into the world of the TECHNE SYSTEM.
clamping force: 180 kN
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System 10000 T-900
Hydraulic machine with a double parallel shuttle (TECHNE TWIN International Patent), it combines the speciality of long stroke with the speed and fl exibility of a traditional blow-moulding machine. Widely used all over the world, it is available in all versions and with a large range of options; this model is at the top of the category for very high annual production volume.
clamping force: 260 kN
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System S900-900
Hydraulic machine with a single shuttle, this model is at the top level for the production of industrial containers dangerous goods. Designed with avant-garde techniques and built with highly resistant materials. It is equipped with latest generation control systems, enabling the production of containers of outstanding quality with reference to the material distribution and mechanical durability.
clamping force: 390 kN
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Extrusion and knitting speed up to 20 m/min
Inside diameter of the radiator hose up to 120 mm
Every type of knitting LOCK STITCH, PLAIN STITCH
Automation: computer control for statistics and production records
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Compounding / Extrusion system to obtain in one step the extruded profile.
The main advantages are:
1) Energy savings
2) Less space needed
3) Simple logistic management
4) Substantial cost savings (investment, management …)
5) Formulations adjustable in-line
6) Maintain a proprietary in-house manufacturing process
7) Only one heat/shear history
ICMA is a specialist in offering turn – key solution for the entire process plant.
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PVC, PE, PP and wood panel extrusion line
PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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Coating lines - LAMICOR, the extrusion coating process by Reifenhäuser
Extrusion coating by means of Reifenhäuser's LAMICOR process means:
Material webs such as paper, aluminium foil, plastic film, textiles, and nonwovens are coated with thermoplastic raw material and permanently bonded into a composite.
- The manufacturing of the plastic film (substrate) and the subsequent processing takes place in one work cycle.
- This process does not use any pollutant solvents and adhesives.
Areas of application
By combining different materials, product-specific properties that open up additional areas of application are achieved.
Drink cartons and packaging paper for food are classic examples for products manufactured by means of extrusion coating. Depending on the combination of source materials, a wide range of other products that were previously inconceivable have become commonplace: Lorry canvas covers, sails, or party tents made of material composites are good examples for the success of extrusion coating.
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts
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EC32V - EC50V
Automotive industry meets a considerable development of its production of fluid transport, oil, fuel, air and water.
Indeed it is a question of producing parts from an extrusion process. To do it Corelco developed for several years specific extrusion lines.
Pour ce faire Corelco a développé depuis de nombreuses années des lignes d’extrusion spécifiques.
MATERIALS : PA6-PA11-PA12-PVDF
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PA/PE/PP/PVC single wall corrugated pipe extrusion line
Application: This kind of pipe is high temperature resistance,anti-erosion,anti-abrasion and with high srtength.The pipe can be used as oil pipe in automobile braking system,and for high temperatrue gas,chemical liquid transferring.
Material:
PA,Temperature range:-40Ž-115Ž,the product does not contain halide,anti-oil,anti-acid.
Anti-inflamation rate is HB (U94).The black color pipe is ultraviolet resistant.
Material:
PP,Temperature range:-20Ž-110Ž,the product is anti-oil,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Material:
PE,Temperature range:-40Ž-80Ž,the product is anti-oil ,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Main Technical Parameter
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Battenfeld Extrusionstechnik offers extrusion lines for fencing and complete plastic fence systems (posts, pickets, etc.).
PVC or WPC fencing profiles offer many advantages:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
Battenfeld Extrusionstechnik offers complete extrusion systems for plastic floor panels and other outdoor applications.
Major advantages of PVC or WPC floor panels:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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plastic and wood foamed profile and plate extrusion line
This machine uses the special designed screw and barrel, die and extrusion process to produce plastic and wood products. The series of products are: One step thick plastic and wood decoration plate extrusion machine, plastic and wood palletizing machine and different kinds of plastic and wood dies.
This machine can use the one step extrusion method and also it can use the two-step extrusion method after palletizing. The two-step extrusion method can save the power and space, and the two-step extrusion method features the machine can the humidity from the wood powder. So that the feeding section of the extruder can be filled with enough material and the plastification effect will be better. Special and well designed screw enables the raw material to be evenly stay in the extruder. The screws and the barrel are bi-metallic treated, more wearable and anti-corrosion.
The machine can produce PE, PP or PVC and wood profile products. These products mainly applied for making pallets, packing cases, floors, wall decoration materials and other wide applications. The wood powder or plant fiber can be put up to max. 50-75%. This machine can produce the PP, PE PVC, ABS, PS and etc.
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Contaminants are a problem you can’t afford. In fact, impurities result in lower chip yields, higher costs and lower profit margins. Why settle for anything less than high-purity products for your manufacturing processes?
SAT’s PFA and FEP Tubings have very low levels of extractable metals, and this high purity characteristic results in higher wafer yields for the semiconductor industry. Furthermore, high purity means lower costs thanks to reduced contamination, and higher profits due to fewer product defects.
SAT’s PFA and FEP Tubing Features:
* Low levels of extractable fluoride ions
* High crack resistance and strength
* Excellent chemical resistance
* High temperature resistance
* Low chemical carryover and permeability
* Non-flammable
* Low ionic attraction
* High weather and aging resistance
* Excellent dielectric properties
* Non-stick
* High mechanical abilities
* High burst pressur
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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
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Battenfeld Extrusionstechnik manufactures custom-made extrusion lines as well as the miniBEX standardized line for the production of technical profiles.
Major applications include:
- edge bands for the furniture industry
- scanner profiles
- high-precision profiles, IC tubes, etc.
Main features and benefits of miniBEX lines:
Plug&play-line with standardized and perfectly matching line components, consisting of:
- different extruder sizes with output rates of up to 130 kg/h PVC
- all processing units can be utilized without further line modifications
- calibrating table, 4 m or 6 m long
- caterpillar or belt haul-off
- saw or knife cutting device
- also available as twin-strand version
- short delivery times
- excellent price-performance ratio
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Production from 100 kg/h up to 600 kg/h
Extrusion and vulcanization speed up to 60 m/min
Vulcanization temperature from 170 °C to 350 °C
Automaion: computer control for statistics and production records
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Netting extrusion lines
Output(kg/h) 80 - 320
Netting Width (min/max en mm) 300/600 - 1000/2000
Netting Weight (min/max en g/m2) 8/100 - 200/1500
Material PP - PE
Production Type : No oriented - Mono oriented - Bi oriented - Tubulaire
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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* Over 30 years of experience in the production of complete extrusion systems (planning-design-manufacturing)
* State-of-the-art automation and control systems
* Extruders and entire production plants
* Perfectly matching line components
* Vast process engineering know-how
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Mono & Multilayer Sheet Lines:
For manufacturing HIPS/ABS/PP/PET/PVC mono and multilayer sheets for various applications like thermoforming/vacuum forming, Office files, Luggage, Office furniture, Roofing, and other applications.
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Plastic board is a kind of themoplastic environmental protection plastic product. As it can be easily processed and molded, the designer can design any shape for it at his own discrection.
The excellent using characteristics of plastic board can meet the mutual requirements of both manufacture and customer. Besides it has ability of anti-UV. The plastic board products is used in various fields, some of them are: aoto manufacture, electronics and electrical appliance, LCD , accessories of industrial machine, electroplate mirror, scutcheon, presswork, membrance switch, nameplate, protective facepiece, doorplate, showplace of selling, goods-shelf in shop, outdoor device, booth, industrial mahcine protective board , panel of game machine, panel of automat, other processing , showing, exhibiting and vacuum molding field.
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Extruders
