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PVC SHEET EXTRUSION PRODUCTION LINE
PVC AND WOOD EXTRUSION PRODUCTION LINE
PVC FREE FOAMING BOARD EXTRUSION PRODUCTION LINE
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Elipse LC are standard machines more particularly intended for the coextrusion ; they are fitted out with adjustable feet and rollers
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Single Screw Extruder
The Dekuma adopts the latest German technology which guarantees superior machinery performance. Dekuma strives for the perfection of each single component to optimize the machine. DKM single screw extrusion line has the screw specification: Φ 45mm, 70mm, 80mm, 100mm, 120mm, 150mm, and the L/D ratio 30D and 33D. The advanced B & R-PCC modular control system realizes the in time data recording function, the automatic control and the wide range of material application and high output.
Machine Characteristics
* Advanced PCC control system realizes the automatic control of the whole line.
* The optimum barrier screw is applicable for a wide range of raw materials and articles.
* The precise temperature control system ensures the constant and stable output under different speeds.
* The specially designed groove feeding barrel suits the screw structure and ensures the steady and reliable production.
* The powerful and durable dynamic driving guarantees stable extrusion volume and superior article quality.
* The high-performance co-extruder could either be controlled independently or tandem drive controlled with the main extruder.
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Standard Range
Production (mm)
Blowing 10 > 32 - 40 > 130
Vacuum 4 > 25 - 90 > 250
Output (kg/h)
PP-PE 35 - 470
PVC 55 - 620
Mould Blocks (pairs) 45 - 150
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Features of Production Line F
1 Inverter control for main motor, forming machine and haul off machine, save power, even running and low noise.
2 To measure Semi-finished tube diameters is controlled by CCD chip(Toshiba of Japan) and MCU min chip(ATMEL of U.S.A)Chip, and to PWM signal. Fast speed, stability and good control.
3 Main machine, speed reducer are adopted to hard gear speed reducer, screw, barrel material is 38CrMoAl. With nitrogen treatment; hardness:HV800-900, during, high plasticization. AI-cast heater, automatic fan cooling for temperature controling.
4 Foming wheel is made of excellent steel, Anti-corrosion, long life.
Drip Irrigation Tube Application:
Ltfs suitable to arid, half arid area climatic conditions, such as, Xinjiang, Qinghai, Xizang, Neimeng, Shanxi etc. Apply to green house, various of crops, Orchard, vineyard, cotton etc. Field.
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Rapidex - the turbo for PE-pipe up to 1,600 kg/h
The Rapidex single-screw extruder has made it possible for the first time to reach high output levels in pipe extrusion with small-sized extruders.
Major benefits:
Rapidex extruders offer numerous advantages compared to conventional, slowly turning extruders, such as:
* smaller footprint
* extremely simple handling for maintenance
* substantially reduced sound level
* low costs for spare parts, since the plasticizing units used are much smaller than in conventional extruders
* less heat loss through radiation
* substantially higher degree of efficiency with torque motor technology and consequently lower operating costs
General features - Drive technology:
The screw is directly driven by a frequency-controlled AC torque motor without gears which allows extended maintenance intervalls of up to 10,000 hours. The end of the screw forms a continuous straight line with the motor shaft. The motor itself and the frequency converter are both water cooled. The smooth-running motor ensures a vibration-free, low-noise extrusion process even at extremely high screw speeds.
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Our pipe, profile and tubing extruders and systems are engineered to help you manufacture tight tolerance products with minimal downtime. Extruders are available in a range of L/D ratios in both air-cooled and water-cooled variants, and combine technology with functional design to process just about any thermoplastic material. Systems can be customized to meet the processing rates and requirements for any pipe, profile or tubing process. Our systems are used for applications in the adhesives and sealants, agriculture, automotive, construction, wood composite, packaging, medical, mining/oil field, and custom profile and tubing markets.
Profile Systems
- Window profiles
- Flexible and rigid custom profiles
- Coextruded profiles
- Foam profile
- High speed vertical vane lines
- Fibrous composite profiles (wood fiber)
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Plications:
PEAPVC special-shaped material extrusion production line go together with to extrude the machine with twin-screw plastic extruder,can process the PVC plastic doors and windows special-shaped material, aluminum reunite type material,special-shaped material electric cable many bores wears the line tube and decorate type materical etc.ncitons and Construction: Refer to the newest foreign advanced technology, the unit design is well optimized. It has advantages,such as even plasticizing, small cutting speed rate ,high outpur,long use-life and other. The unit is composed of cone double-screw-stem extruder, vacoum-sizing table, drawing machine, cutter,laminator,turn-up frame and others. The main machine adopts imported AC frequency converter driving. The temperature control meters adopt Japan RKC products. The ancillary machine vacuum pump and drawing motor adopt high-quality products. The maintenance is simple. After the screw stem cylinder and mould are exchanced.It can straight extrude imitating wood foamed special material. The wood-plastic mixing extruding production line adopts special-designed screw stem, material cylinder,moulds and processing technology.
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The konos series of conical twin-screw extruders is the fifth conical machine generation developed by Cincinnati Extrusion. Konos machines are being manufactured by the inventor of the conical twin-screw extruder and are founded on the tremendous experience of a company that has built over 6,000 conical extruders so far.
Our customers benefit from this experience. The konos series has an enormous processing latitude, long life, and an extremely good price-performance ratio. It comprises the standard models konos 38, 50, 63, 72, and the co-extrusion models konos 38 and 50 coex.
Konos machines perform excellently at both low and high melt pressure, and also as co-extruders. Their processing characteristics and advantageous design features make them the machines of choice for a wide range of applications.
Various feeding modes can be realised depending on the property of the material and the product requirements. A gated hopper, a dosing unit or a stuffer can be used.
With the EXcPRO-XP control unit, incorporating the latest trends and developments in the field of personal computers and programmable logic control, konos extruders are even more cost-efficient.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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Both for cable production and for other special applications like the non-toxic compound for the medical field, ICMA has engineered special compounding lines particularly designed to process rigid, soft and hyper-filled PVC. By using a co-rotating extruder, the process performance is better in comparison with a traditional counter-rotating extruder, both from the point of view of energy consumption and throughput per hour.
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Extruder type ES 60N/25D.
Motor HP 27 V.V. MBM.
Temperature control panel.
Tank support type RL 1 - complete with vacuum pump HP 5,5.
Tank of cooling.
Trailer with tracks type TR/125. mechanical cutter type TG/125 synchronized with speedy trailer. Automatic cutter unit.
PUNZO-BLOCK unit.
Pneumatic discharged type "S/6".
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With the further improved argos range, Cincinnati Extrusion offers high-performance parallel twin-screw extruders which are designed for utmost reliability and maximum productivity with output ranges of up to 1,500 kg/hr.
Argos extruders ensure high output capacity and an unique processing latitude. The processing unit with an effective L/D ratio of 28:1 keeps stress on the raw material at a minimum by efficient heat transfer. This is guaranteed by an optimal residence time spectrum and large internal surfaces.
An innovative 4-shaft concept is used for the distributor drive and enables using high torques at low screw speed. Overheating is thereby avoided so that consistent top product quality is ensured.
Using the Intracool screw temperature process, more energy can be transported than with any other external temperature control system.
Easily matching any liquid cooling system in efficiency, the apc high-capacity air cooling system offers the advantage of higher reliability combined with perfect temperature control and maintenance requirements practically down to zero.
With the new EXcPro-XP microprocessor control unit a new dimension of user-friendliness and data communication capability has become reality.
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The process offers numerous advantages over repelletizing. Scrap is restored to its original feedstock value, and no additional heat history is added to the material. Contamination risk and labor costs are reduced because material is not handled as often. Repelletizing costs, which often run $.15 - $.25 per pound are eliminated, and scrap inventory is reduced or eliminated. With Cumberland's scrap reclaim systems, you will see an improved finished product and a high return on your investment. Feeding scrap directly back into the process is like putting money in your pocket.
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Specification of RP Series
Model No. RP-60C RP-60V RP-85V RP-105V RP-130V
Raw Material PP/HDPE/LDPE/LLDPE
Screw Dia. L/D 60mm 24/1 60mm 35/1 85mm 35/1 105mm 35/1 130mm 35/1
Barrel Design Common Vented Type Vented Type Vented Type Vented Type
Extruder Motor 30HP A.C. 50HP A.C. 75HP A.C. 125HP D.C. 150HP D.C.
Extrusion Output/hr 50-80 kgs 100-150 kgs 180-320 kgs 250-420 kgs 400-600 kgs
Pelletizing Design Die-Face Cutter
Pelletizing Cooling Water Cooling System
Screen Changer Manual Hydraulic System
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Extruder E160 LD 37 with vent.
Geared motor without change gear, oil bath lubrication with pump and heat exchanger for internal cooling. Steel barrel and screw from nitrating. Vent with lateral hole present for the application of the knocker of monomers connected with the vacuum pump. Internal nitrated bush with longitudinal rifling, easy to change.
Vacuum pump for vent
D.C. motor HP 450
Temperature control panel
Hydraulic screenchanger type CAFI 160, 300 mm. diameter filtering section
Hydraulic station
Pressure control Dynisco
Ring water die face cutter type TTC/1000
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KOMAX is a specialist in the plastic extrusion and designs, develops and manufactures extrusion and coextrusion systems. KOMAX centers its development on the partnership with its customers by offering performing machines adapted to their needs.
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Single Screw Compounding Systems
Davis-Standard supplies a complete line of single screw compounding extruders with rugged gear reduction systems, single or multi-venting capabilities, sequential addition of ingredients, proven screw designs, and advanced process controls. Single screw systems incorporate extruders ranging in size from 1 1/4-inches (30mm) to 12-inches (305mm) with L/D's from 10:1 to 40:1. Options include high torque air or water cooled capabilities, side arm feeders, hot melt extruder designs for continuous feed, and complete process feed systems for weight blending or starve feeding.
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Reifenhuser extruders are the starting point of high-quality products and reflect technical superiority and a great versatility.
The extruder barrels are manufactured from extremely hard-wearing, corrosion-resistant bimetallic materials. Screw design and screw geometry are developed and matched to the specific raw material and product requirements. The manufacture of screws and barrels is undertaken on ultra-modern computer-controlled central turning and milling units. An extensive quality assurance program ensures screws and barrels are supplied to a consistent high quality.
Reifenhuser has divided its extruder range into two series:
RH - with high-level plasticizing unit
RT - with low-level plasticizing unit
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Innovation for the plastics and pharmaceutical industry
Mini-Compounder KETSE 12/36
With the new Mini-Compounder KETSE 12/36, Brabender offers a twin screw extruder as miniature scale with application to the chemical industry as well as to the pharmaceutical industry to develop pharmaceutical products. The scale-down of the machine in combination with the comprehensive adaptability to almost each processing task, and the easy handling of the system, explain the distinction of the Mini-Compounder as an excellent laboratory apparatus.
The clam shell barrel (length:36 D) is divided horizontally, can be tilted open, and allows visual assessment of individual processing steps. Furthermore, a comfortable mounting of the screws and a quick cleaning of the cylinder is possible. In addition to the main metering at 0 D, metering or venting ports at a barrel length of 6 D, 12 D and 26 D are available. Side feeding can be installed at 14 D length.
The modular screw conception offers all individual processing possibilities. Even minimum samples as it is especially required in the pharmaceutical industry can be processed with the Mini-Compounder.
Further Brabender accessories like metering systems as well as various downstream equipment are available to build complete extrusion lines.
We stay at your disposal for further information.
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In-Line Twin Screw Compounding Systems
Together with Coperion (Werner & Pfleiderer), Davis-Standard supplies in-line, twin screw compounding systems that utilize the most advanced equipment and process technology on the market. Our line of twin screw extruders provides customers with excellent quality, high outputs, and superior efficiency for in-line compounding applications. Due to our manufacturing capabilities across all extrusion processes, we're able to provide customers with single-source accountability for in-line systems.
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MCM-HT
The main difference between the MCM series and the MCM-HT version is mainly due to the design of the gear-box, able to transmit a higher torque in comparison to the traditional extruders having the same dimensions and screws speed.
This modification allows obtaining a higher output, in particular when processing materials requiring high specific energy. The torque increase is approx of 40% (MCM-HT) higher for extruders having a screws speed ranging from 150 to 1200 rpm.
The high-torque extruders are available in various sizes, ranging from 40 to 112 mm with different installed power according to the max screws speed. The task of these technical features is to guarantee remarkable outputs strictly bound to a high level of quality.
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ICMA manufacturing range is inclusive of the standard twin-screw corotating extruders (MCM), the high-torque version (HT and HT-Plus) and high-volume (HV) and practically covers all the types of compounded products, ranging from techno-polymers to bioresins.
The extruders, entirely designed and manufactured by ICMA, are supplied with modular structure gear-boxes adaptable to the working conditions of the various versions (low-speed, high-speed, high-torque and high-volume).
TECHNICAL FEATURES of the extruders
◊ MODULAR DESIGN FOR SCREW AND BARREL
◊ BUILT-IN WATER CIRCUIT FOR BARREL COOLING
◊ INTERMESHING SCREW GEOMETRY
◊ ENERGY-SAVING HEATING SYSTEM
◊ UPDATED ELECTRONIC CONTROL DEVICES
PERFORMANCE
◊ Highly flexible modular system
◊ Energy saving, low specific-energy consumption
◊ High intake capacity of feed screws
◊ Fast recipe or colour change due to self-wiping geometry
◊ High plasticisation capacity
◊ Calibrated control of melt temperature
◊ High homogenising/distributive mixing capacity
◊ High dispersive mixing capacity
◊ Fine-tuning of residence time-shear/elongation stresses parameters balance
◊ High venting efficiency due to the large surfaces and to the systems modularity
Wear-resistant steel and removable liners can be applied according to the type of process
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MCM-HT Plus
The new HT-Plus represents the new generation of high-torque extruders with a torque density at 13.5Nm.
This new machine is ideal for those materials requiring a high level of specific energy (engineered compounds, masterbatch, polyolefin) together with an improved production yield. In fact, thanks to the improved specific torque, free volume and maximum achievable speed, this new extruders family allows an increased in productivity to a maximum theoretical figure of 75%.
HT Plus series is particularly well suited for processing high specific-energy compounds in the techno-polymers field for applications including:
◊ Reinforced or filled polyamides
◊ Polymeric alloys
◊ PET compounding or direct extrusions
◊ Masterbatches
◊ Polymer Colouring
◊ Thermoplastic rubber TPE's
◊ Biodegradable compounds
In the chart below it is showed, given a fixed size of extruder and maximum available speed, the difference in productivity from the standard HT and the HT-Plus along with the changes of specific energy consumption tied to the process.
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Standard MCM
The extruders of tis family have screws diameters ranging from 40 and 170 mm and are supplied with tailor-made configurations, exploiting their modular principle.
The modular extruder barrel can be supplied with water or air cooling unit, with nitrided steel of wear-resistant steel execution and with specific L/D.
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MCM - HV
Designed and engineered to satisfy a specific market demand, the newest HV Series is based on high free volumes in the melting chamber.
This concept allows for the highest production performance for compounds requiring a low specific energy, such as:
◊ Highly-filled compounds
◊ Wood-Stock, Wood plastic compounds (WPC)
◊ PVC compounds
◊ Flame-retardant compound HFFR
The chart below shows, given a fixed size of extruder and maximum available speed, the difference in productivity between the standard HT and the HV along with the changes of specific energy consumption tied to the process.
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Within the courses of its history of innovation tracing back to 1907, JSW entered the plastics machinery business in 1951 with the design and construction of Japan's first extruder. Since then JSW has continuously developed leading-edge equipment numbered 2000 sets throughout the world for the ever-expanding plastics industry. In order to meet with individual demands from our clients the following models are proudly brought to you by JSW.
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TOSHIBA MACHINE's New TEM"SS"Series Twin Screw Compounder
Toshiba Machine has been evolving and innovating the co-rotating intermeshing twin screw compounder "TEM" since its inception in 1976.
Now, Toshiba Machine is presenting the new series TEM-SS type, TEM-SS is a greatly higher in power with higher torque and speed, attained our extensive experience and the latest technology.
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Extruders
