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TF: automatic cutters for custom-sized spools of PS film, thickness range: min 0.15 max.0.3 mm.
Final sheet size: min 400x 400, max 1000x1500 mm.
A V-shaped corner-cutting system is available on request.
The cutter is electronically controlled from a panel with auto, single, manual and double cycles, the latter indispensable to obtain lenghts of more than 800 mm
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The SR series of rotary stretch blow-molders ensures high performances in the stretch blow-molding of PET, PEN and PP bottles, mainly used in the “food & beverage” sector. Thanks to high-tech components, minimized maintenance and operational costs and excellent quality/price ratio, the SR series is the ideal solution for the production of plastic containers of different capacities, featuring various shapes, from the most simple to the most sophisticated ones.
SR Series - Rotary stretch blow moulders
- size 27 kb
Eight “standard” models, from 4 to 20 cavities, ideal for the production of bottles from 0,25 to 3 litres, with a maximum output of 1.800 bph/cavity
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The SR series of rotary stretch blow-molders ensures high performances in the stretch blow-molding of PET, PEN and PP bottles, mainly used in the “food & beverage” sector. Thanks to high-tech components, minimized maintenance and operational costs and excellent quality/price ratio, the SR series is the ideal solution for the production of plastic containers of different capacities, featuring various shapes, from the most simple to the most sophisticated ones.
SR HC Series - Rotary stretch blow moulders High Capacity
- size 27 kb
Two “HC – High Capacity” models, from 4 to 6 cavities, specifically designed for the production of high-capacity bottles (from 4 to 10 litres) with a maximum output of 1.100 bph/cavity
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Calenders for laminated PVC
RODOLFO COMERIO designs and manufactures calendering lines for calendered PVC lamination to various supporting materials, where the calender is the main machine in the line. The rolls, 2 or 3, inclined "I" configuration, represent the heart of the machine ; for this reason, based upon the output to be achieved, a design team offers the max possible support to the Customer for the selection of diameter, width, material, technical features of the rolls. RODOLFO COMERIO calenders, furthermore, can be enriched by the most advanced automatic control and adjustment systems for thickness and profile of the film, by means of rolls shifting, roll-bending, cross-axis and preloading. These mechanisms, furthermore, can be integrated with electronics, in order to guarantee calendering process control by gathering and automatically adjusting all production parameters.
The special arrangement of the rolls permits then to apply a wide range of accessory devices such as, for example, the laminating group in calender and embossing group provided with a device to quickly change the engraved and rubber roll.
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Film and Sheet Calenders
Laboratory calenders are used in the development of continuous processes.
They are suitable for the production of film and sheet of different layer thicknesses made from a wide range of polymer materials such as PVC, polyolefins, PU and many others.
Calenders in L, F, I or Z configuration with roll diameters of 168 mm, 250 mm and 350 mm are available.
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“Block Foaming”
Blocks of flexible, semi-rigid and rigid foam produced by discontinuous processes are used for some specific applications in the insulation, furnishing and car industry sectors. In this case the production lines require metering units that guarantee a very high-output with the capacity to pour large quantities of material in a relatively short time.
The dosing units specifically designed for high outputs cover an output range between 40 and 700 kg/min, For example, they are typically used for the production of:
· rigid low-density blocks for insulation
· insulated “offshore” pipes with compact filled compounds (e.g. with glass micro-spheres)
· rigid medium-density blocks that can be worked with machine tools to produce models
· semi rigid, blocks for headliners
· viscoelastic foams for mattresses and pillows.
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DESCRIPTION
The die-splitter is used for splitting, adjusting, maintenance and try-out operations on progressive and transfer dies such an blanking, die casting, etc.
Easy and safe maintenance for the operator
The platens of the die-splitter are provided with 2 large cavities that allow the operator to reach the lower part of the die-half, allowing rapid assembly and disassembly of the various parts of the dies.
COSNTRUCTION
The sturdy structure consists of a welded and normalized steel base, columns and platens.
The lower plate travels on rails away the columns for clear and open loading and unloading. At the ends of the rails is a 90 degree tilting option that tilts the lower die section to a vertical position for easy access to the front and back. After the die is loaded, the plate positions it self between the columns on return travel by mechanical locking, to ensure precision opening and closing of the die halves and repeatability.
As the upper plate slides vertically by hydraulic actuation on the four guide columns and rotates 360 degrees by reduction gears, it is possible to put the upper die half in any work position to carry out the working operations. Clamping of the upper plate in the exact horizontal position is performed using four hydraulically actuated locating pins.
CONTROL PANEL
Each button on the control panel is marked with a clear function. Having the sequence of movements controlled by the PLC prevents operator mistakes.
Manufactured in accordance with CE and North America standards.
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It is to produce E.P.S sandwich panel for wall, roof which is used for warehouse, factory, fabricated building. The feature of this panel is able to be easy, fast construction.
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ANCILLARY EQUIPMENT FOR EXTRUSION LINES
- CATERPILLAR HAUL-OFFS -
Type TR50
Our haul-off units are machines to a very high quality and reliability and are suitable for soft and rigid hoses and profiles.
Are available and sized as required by customer.
Special machines on request.
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Cutting, Perforating
You may have asked yourself what alternatives are available for die cutting single or multi-layer web materials. Schober offers a wide range of tools, modules or complete processing lines for the manufacturing of longitudinal, cross, contour and half cuts as well as perforations by proven technologies, e.g.
Mechanical die cutting with custom designed die cutting and anvil cylinders in a variety of material combinations, especially designed for your needs, for production speeds up to 500 m/min (1500 ft/min).
Edge cutting with pattern-independent Sonotrode paired with a custom anvil.
Wear-resistant laser cutting and perforating with computerized High-Performance-Scanner-Optic
For the manufacturing of folding cartons, coffee, tea, hanky and cigarette packaging, panty shields and diapers ...
Contact us and use our experience to your advantage.
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This machine line is certified for Excellent Korea Technology by Korea
Industrial Technology Association. The feature are new laminating system (Press by rubber rollers) and mineral wool board feeding unit (Turn over the lamellar way of mineral wool from horizontal to vertical) to get make adhesive strength between mineral wool and coil inside stronger. The feature of this mineral wool panel is excellent adiabatic efficiency, non-flammability, free from poison gas. Furthermore, fiber lamellar of mineral wool absorbs noise efficiently.
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The machines of these types are especially suitable for manufacturing medium to large lot sizes. Performance characteristics of the EHV moulding machines:
Highest corrosion resistance through the robust steel construction with high quality surface lacquering
Optimally dimensioned media piping and all-electronic control systems
Operator-orientated display surface with process-oriented menu configuration
- integrated error message administration
- integrated maintenance schedule
- teleservice-compatible (EM Service)
Machine stroke 1,000 mm (max. 400 mm moulding depth)
- optional stroke variants 1,500 mm (max. 650 mm moulding depth)
- optional stroke variants 2,000 mm (max. 900 mm moulding depth)
Filling system of 30 to 600 l with electronic pressure regulation
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The standard product range of shape moulding machines laid out for steam pressures of 1.5 bar comprises steam chamber dimensions of 600 x 800 mm to 1,100 x 2,100 mm. Thus Kurtz can supply economic solutions for most applications.
Machine design is based on a solid closing unit with fixed and moving steam chamber and on 4 tie bars ensuring symmetric closing force by means of hydraulic cylinders situated on both sides.
The portal stand on the driving side provides easy access to the machine interior, shortening set-up times.
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The expansion of the product range by special particle foam materials such as Expandable PolyPropylene (EPP), Expandable PolyEthylene (EPE) or copolymers has also considerably improved the options available to the manufacturers of mouldings to open up new sales opportunities by means of new applications. These particle foam materials make special demands on the machine building industry in terms of an increased closing force for the moulds. Kutz shape moulding machines of the HP-line can be operated with a steaming pressure of 5 up to 7.5 bar.
Mouldings made of EPP are especially suited for impact loads because of their mechanical properties. Therefore they are used more and more in the automotive industry for quite a long time now. These parts are featured by a high energy absorption capacity, a wide temperature range, a good ability to restore the original shape as well as by a simultaneously available recycle ability.
Well known applications such as sun visors and bumpers are nowadays supplemented by knee pads or side impact protection systems as they are used to increase the passengers' safety. Kurtz has accompanied this development permanently or was ahead of it having the matching machine concept for every application available.
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Teubert Unimat
for processing EPP and EPS
The well proven standard machine in solid steel construction with guide bars
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From the development in 1990 to the leading sun visor supplier of complete machine and tooling systems for sun visor half clam shells.
Teubert delivers customized machines for the production of In-Mould Skinning and foam-backing EPP clam shells.
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Preparation and dosing units
*EH&S protection enclosure
Ready to install system for dosing of up to three different chemicals.
Total safety for the environment, pumps, process and personnel
DOSAPACK® - POLYPACK® M
Compact and self-contained, DOSAPACK® metering packages are ideal for preparing, storing and injecting chemical solutions.
* Automatic preparation of polymers, emulsion
POLYPACK® AE are continuous and automatic units for polymer emulsion preparation. Extraction / dosing flow: up to 4400 l/h in standard version.
*Automatic preparation of polymers, powder
POLYPACK® AP are continuous and automatic units for polymers in powder preparation. Extraction / dosing flow: up to 13,340 l/h in standard.
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Low Pressure Metering Machines
The brand new IMPACT series of low pressure machine launched by OMS Group marks a new era in our technology and stems from customers' needs to have a simple, user friendly setting of machine parameters, status displays, pouring times,etc.
In fact, in designing IMPACT, we kept in mind the need to simplify interface with the operator and to minimise maintenance operations.
The FM series of low pressure machine features electro-mechanical control technology and their simplicity and versatility allows the operator a more functional handling of the production cycle.
All our series of low pressure machines are equipped with ULTIMIX series of low pressure mixing heads which incorporate a mechanical mixer offering the possibility of dosing two or more components (i.e.:colours) directly into the mixer chamber. This range of low pressure mixing heads has been designed bearing in mind the need for reliability and ease of maintenance.
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Air filters and gaskets
OMS Group manufactures high tech plants for the following sectors:
- original equipment manufacturer for automobiles
- spare parts
Each one of these requires different production typology:
Oval carousel plant
Rotary table plant
Mono-product oval carousel plant for the automotive industry
It is used for large scale production (500 pcs/h).
Steps of production cycle:
- heating and transfer of the mould to the foaming area by a programmed manipulator handled through a computerized unit
- the mould is transferred, along a belt conveyor, to the assembly station
- the upper and lower parts are conveyed to the next station where an operator provides assembles and positions them on to the press.
- the press is conveyed toward the oven where polimerization takes place
- filter demoulding.
Multi-product rotary table plant for spare parts industry
By this system it is possible to produce varied model production since the single presses of the table can carry different types of moulds.
The number of the stations and the polimerization time vary according to the final product characteristics.
Hourly production: 240/360 pcs.
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High Pressure Metering Machines
OMS Group proposes to the market two version of high pressure units: ECOMASTER 2 series and our ultimate version, the ECOPlus series.
The ECOMASTER 2 series of high pressure metering equipment has been designed to introduce the benefits of high pressure metering and mixing within a modular range of machinery which can be tailored to precisely match particular production or technical requirements. OMS Group has paid particular attention to the ever increasing market demands for non-CFC formulations utilising alternative blowing agents by proposing sophisticated and reliable safety systems.
The capability to run multi-head installations enables the automation of production lines with consequent increases in productivity and material savings.
The OMS ECOPlus series of high pressure metering units provides the ideal solution for every PU application. Reliability, ease of operation and attractive price-performance ratio are the key points of this new series of machine.
Particular attention has been paid to the incorporation of up-to-date design and technology during the development of our ECOPlus.
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Tecnos is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Automotive & Transportation industries.
Tecnos conceive, design and supply special moulding lines and custom-made complete plants that can include:
* Polyurethane foaming
* Thermoplastics and Thermosetting compression moulding
* Thermoforming
* Glass-reinforcement forming
* Automatic handling, dispensing, trimming, finishing
* Moulds and all relevant ancillary equipment.
An application-dedicated R&D activity - carried by a staff of specialists in a modern laboratory - provides highly-efficient manufacturing tools to this demanding sector of the industry.
Tecnos co-ordinates today on a World-wide basis all the Group's activities concerning Automotive development and marketing.
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Automotive
Automotive component manufacturers world wide demand high quality products produced from efficient and reliable plants.
Since OMS Group has dedicated itself to producing plant and equipment solely for the polyurethane industry, it is able, through its experienced specialists, to develop concepts and engineer complete production solutions which fulfil the customer's specific requests.
In this diverse fields, OMS Group has installed plants for the production of dual hardness HR car seats, steering wheels, headrest, interior trim, external RIM and RRIM body parts, sound absorption components, carpets, etc..
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“Sandwich Insulated Panels”
The Cannon Group supplies the manufacturer of sandwich insulated panels with a wide range of proven, reliable, economically and technologically advanced solutions based on discontinuous and continuous methods.
Cannon continuous laminator are the best solution for mass production: sandwich insulated panels can be produced with a maximum thickness of 250 mm and either flexible (paper, cardboard and felt, centesimal aluminium sheet, etc.) or rigid facing (metal sheet, GRP, etc.) and using different types of insulating materials: polyurethanes, PIR, phenolic resins, mineral wools.
Discontinuous processes are preferred for small orders, customized shapes, very thick panels and when it is also necessary to include moulding frames and camlock fixings in the foams. In this field, Cannon has consolidated twenty years of technological partnership with Manni Presse - manufacturer of hydraulic presses -, offering complete packages for open-mould and close-mould foaming processes:
· Book-Opening Presses
· Single Multi-Daylight Presses
· Multi-Daylight Presses
· Tilting Systems
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Panels
The application of expanded polyurethane foam has definitively marked a turning point in the industrial and building insulation fields, imposing its technologic validity. It is mainly used for the production of pre-fabricated panels in both discontinuous and continuous process.
Discontinuous Process
This process is adopted to produce panels of different thickness and dimensions. For this production presses able to produce panels up to 14m long and 200mm thickness are being used.
Panels width varies from 0.5m for doors up to 2.50m for refrigerant container.
Both rigid and/or flexible substrata are used, with smooth or grooved profiles according to individual customer's requirements.
Production processes:
- manual side injection system with closed press
- LANCIA automatic injection system with closed press
- automatic injection system with open pour technique
Continuous Process
This process allows a large scale production of different type of panels with flexible or rigid substrata. For industrial production, it is certainly more convenient for both the quality and quantity aspects over the discontinuous process.
The most current foaming systems using c-pentane as an alternative blowing agent are provided with specially designed safety systems to avoid any possible explosion danger.
Production processes:
- PU distribution traverse
- heated pouring platen with view for the suction plant
- double belt conveyor
- high pressure 4 component foaming machine
- metal sheet panels production plant
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Crios is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Refrigerator & Thermal Insulation industries.
Cannon Crios equipment and complete plants are available - on turn-key basis and in different versions - for the insulation with rigid Polyurethane foam of:
· Domestic refrigerators/freezers
· Commercial/industrial refrigerators
· Panels for walk-in cold rooms and cold storage
· Special sandwich panels for the insulation of houses or factory roofs or garage folding doors
· Electric water heaters (boilers)
With thousands of Polyurethane foaming lines installed on a world-wide basis in nearly 40 years of activity, Cannon is the World leader in this area of business and, specifically, in the refrigerator foaming speciality.
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Refrigerators
Point of reference in the refrigerator and freezer fields, OMS Group has always maintained a close eye on innovative technology, continously updating its production processes to meet the ever increasing demand for prime quality standards, reliability and output, yet not forgetting environmental issues.
Our supply range covers the entire refrigerator production process: from preheat ovens to foaming machines, from cabinets fixtures and jigs to automatic loading and unloading carriers.
OMS Group has been a pioneer in the implementation of new technological applications aimed to manufacture environment-friendly plants for expanded polyurethane production, paying close attention to safety issues: the elimination of any possible explosion hazard and continous monitoring of the dangerous areas by audible and visual alarm systems.
Due to the opening of new flourishing and important markets and the increase of demand, in recent years we have expandend the domestic and industrial refrigerators department and built a new factory site just for this particular sector. Our plants using cyclo-pentane as an alternative blowing agent, cover the entire refrigerator production process: from storage tanks to premixing systems, foaming machines, cabinet fixtures and rotary drums; from safety systems with continuous air recirculation to electrical control and alarm panels.
Thanks to our long acquired experience, we can design and supply plants which fully meet the specific requirements and needs of any end-users through the use of standard parts certified by international quality and safety bodies.
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High pressure polyurethane injection machines
From the beginning, LED was involved in solving production and maintenance problems for polyurethane converters. To best reduce and eliminate these limits to productivity, and in response to our customers’ express requests, we developed our own range of high pressure polyurethane injection machines.
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It consists of un-coiler, pre heating unit, metering & foaming unit, double belt conveyor, stacker, packing system, electric control system. The feature are the high productivity through save of labor & raw material and the high quality through the accurate control of metering Polyurethane bond, Furthermore, it is available to adjust width of panel in convenience and to produce special profiles which is not available for the other insulated sandwich panel lines, so that customer¡¯s satisfaction will be maximized.
Excellent adiabatic efficiency.
In case of PIR, fire proof, durability against constriction & expansion.
Light, but excellent strength, so easy construction and self-supporting structure are available.
Excellent resistance to organic solvent.
Excellent strength of adhesive part to metal sheet and water proof because Polyurethane as insulation material is adhesive itself.
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Complete line of batch pre-expanders; they can expand all types of EPS material on the market with total control of the cycle. The range starts at 150-litre volume and goes up to a 4000-litre model.
The two largest size models are designed for companies that produce blocks and/or big quantities of low/medium density EPS.
The intermediate sizes are for companies that produce with any density.
These models may be fitted with an optional patented device which ensures a 50% quality increase in density tolerance of the expanded material.
The smallest model is designed for companies that produce safety items; it is complete with a patented system to obtain EPS with controlled and constant density and pearl size; the tolerance to medium/high density is less than 1 g/l.
Alessio also produces continuous pre-expanders and 2nd expansion systems.
All our pre-expanders are equipped with "automatic density control".
Screw-feeder or aspirator feed systems are available.
The silos' transfer system may be by Venturi tube or sector valve.
The layout of the various elements that make up the system may be customized on request.
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Advantages:
- Little space required
- Short resetting times for material and bulk density changes by recipe administration and selection of the raw granulate source using the display.
- Bulk density accuracy +/- 0.2g/l at a bulk density of 20g/l lead to quicker amortisation.
- Variable speed control of the agitator for different starting materials.
- All-electronic control systems guarantee an optimum degree of foaming.
- Steam extraction in the outlet box permits central extraction of the escaping pentane-steam mixture
- Economical utilisation of the condensate produced for heating the heat exchanger in the fluidised bed dryer
- Operator-oriented display surface with process-oriented menu configuration
. integrated malfunction administration
. recording of production data and recipes
. integrated maintenance schedule
. teleservice-compatible (EM Service)
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Other machines for plastics industry: haul off units, calenders...
