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automated assembly center
Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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HSS Handheld System
for automatic feeding and insertion of panel clips
- For pushnuts, panel clips, plugs, caps, etc.
- Fast and simple processing.
- Controlled assembly .
- Uniform processing quality.
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TOX-Presses
The gentle giants
Power + Intelligence:
Force capacity from 2 to 2000 kN intelligently monitored
Modular Design:
Even in the selection of a standard press, you have vast possibilities to individualize your press. The modular TOX principle provides for an uncomplicated realization. Also a customized press, dimensionally and functionally.
Press frames
- C-frames
- 2 column
- 4 column
- Welded frames
Drive modules, Machine Bases, Tooling, Part Loading,
TOX-Controls; TOX-Monitoring
Perimeter Guarding, Safety Equipment
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PEMSERTER® Series 2000® Press
Click for more info. An 8-ton (71.kN), fully automatic with programmable logic controller, menu driven touch screen, built in safety device and 24" throat depth.
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Screwing unit AS 261 :
With automatic screw feeding unit
Pneumatic clamping horizontal
Automatic processing by pushing foot pedal switch,
without stand.
Size of screws: 3,5-4,2 mm
Head dia: 6,3-8,1 mm
Length: 15-40 mm
Options :
Steel stand for AS 261/262 and AB 264
Roller conveyer right and left
Adapter to roller conveyers left or right hand side
Automatic adjustment from quick to normal working sequence through to spindle speed -
max. time saving for AB 264
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Robotized screwing station for automotive differential gears with JANOME SCARA robot and electric screwdriver.
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SBM20
Setting unit for blind rivet nuts
- Setting load max. 20 kN
- Spin on and setting process with 2 separate EC-drives
- Monitoring of force and distance
- For setting location with one side accessibility
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SANKYO BH Series Linear & Rotary Assembly Base Machine
- Cam driven: accurate, high speed, high capacity, reliable
- 0 to 90-cycles per minute continuous or cycle on demand
- 6 to 24 indexing dial stops
- 0 to 12 came driven linear handlers
- Lift stroke 0~50mm, extend stroke 0~60mm (custom free)
- 90 to 330 degree index period
- Sychronized linear & rotary motions with 1 motor
- Linear precise motions with ±0.02mm accuracy
- 1-input shaft revolution equals 1-full cycle
- Clutch-brake drive up to 80 stop/starts per minute
- Multiple timing sensors, adjustable, for interlock/stop motor
- Optional quick adjust torque limiter with overload sensor
- AC, DC, UL/CE approved, explosion-proof, motor drives
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Flexible Pick-o-Mat
Description
Our standard Pick-o-Mat assembly system is characterised by the following special features:
* Short cycle times with up to 75 cycles per minute
* Precise assembly routines
* Two sizes:
POM 1100 - based on the rotary indexing table TC 320T
POM 1500 - based on the rotary indexing ring TR 1100A
* High degree of flexibility
* Variable position of all pick-and-place modules and press or test modules
* Robust design
* Standard base of solid welded construction with protective housing
* Simple control with only two drives
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Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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AGME design and manufacture rotary table assembly machines with AGME standard equipment incorporating the most modern technology in the automation industry. These special machines allow components to be transferred to different work stations with a rotary movement and they are designed to manufacture our customer’s parts in the most cost effective way.
AGME rotary transfer machines carry out a wide range of forming and assembly processes: simple operations of pressing, riveting and marking as well as more special operations like bush or spring insertion, tube forming, bending, flaring, crimping and screwing. These work modules can also incorporate automatic feeding systems, positioning and adjustment units, robots, subassembly control and test stations and all necessary fixtures. These special modules can be automatic or semiautomatic with one or two manual loading station.
These machines require minimum adjustments and are fully automatic. Thanks to the process controller in the machine it is possible to eradicate human error and provide savings on cycle time and quality
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General Description: Utilising cam motion technology to achieve precise and controlled motion with high precision accuracy.
Technical Info:
- Output speeds up to 120ppm
- Suitable for multiple part assemblies
- Multi or single tooled
- Product variations, sizing and retooling
- Synchronised cam driven mechanisms
- Versatile process integration
- Modular design
- Suitable for cleanroom environments
- Manufactured to GAMP4 standards
- Long term precision and reliability
- Accessibility
- Integrated safety guards
- Utilising multi-lane product handling techniques and high speed feeding technology
- Products handled include:- baby products, glue bottling and filling, general medical devices, widgets, contact lenses, plumbing fittings, plastic mouldings
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Universal use with high pressure force up to 150 kN, suitable not only for clinching
• Clinching of austenitic stainless steels 1.4301, 1.4571 and others
• Wide horizontal and vertical throat
• Lower frame horn exchangeable and adjustable in height
Length 1270 mm
Width 720 mm
Height 1980 mm
Work height 1100 mm
Throat horizontal 500 mm
Throat vertical, max. 480 mm
Throat opening 95 mm
Weight 1600 kg
Pressure force 150 kN
Combined material thickness max. 5,5 mm
Suitable for joining austenitic stainless steels up to 2.5 mm
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Examples :
Clinching unit, built for a component manufacturer for car industry. C-frame solution providing 3 joints R-DF 8, including positioning- and take-out devices for semi automatic production. Left- or right-door units are automatically detected and joint accordingly.
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Line of assembly of limp of cellular culture
This line of assembly is articulated around an intelligent transport system made up of shuttles on monorail in closed loop. The prints of the shuttles receive the products to be assembled. The shuttles stop at each station described hereafter, where the various stages of assembly are carried out:
1. Deposit bases by a robot
2. Treatment of the bottom of the base
3. Deposit lids on the bases
4. Welding ultrasound of the lid on its basis
5. Leak test of the bottles
6. Clipsage of the cap on the neck of the bottle
7. Ejection of the bad bottles
8. Plugging of the graduation
9. Transfer of the bottles on a conveyer of exit
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The AF_10 is a machining centre designed to cut to the utmost the time you have to dedicate to reinforcement fastening operations.
Because it features a loading roller conveyor and an unloading magazine, the bars are stored at exit. Once the profile has been inserted, movement, machining and unloading are all automatic. This way, the operator in charge of welding can take up the bars four at a time, thus cutting times down to the minimum. Or else the operator can dedicate him/herself with greater continuity to other operations required for the preparation of the welding bar.
The AF_10 offers various machining options: it permits having two screw pitch values and two distance values for the first screw from the outer point of the profile (tip of corner in case of 45° cuts, or outer point in case of 90° cuts for the crosspieces). What is more, it also carries out another operation of primary importance (selectable): because it has a lower motor, it drills frames for wall mounting preparation (or other jobs to be verified).
Finally, this is a machining centre which we recommend if you wish to increase the productivity of both a medium-sized workshop or an industrial workshop (in this latter case together with other machining centre and/or cutting/machining units)
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The I.4F is an electro-pneumatic milling machinewith a vertical axis, fitted with a revolving head, equipped with four cutter-holding shafts.
This model allows you to fit four different cutting units with the relevant stops, and to use each time the required unit simply by turning the cutter-support head.
It is also supplied with orienting gripper to obtain cutting at 45° or intermediate angles.
The wide range of extra fittings allows very quick changes in working, saving time wastage caused by errors in setting up, by avoiding disassembly and assembly, with considerable increase in productivity.
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SI-F209
Compact-Sized, Fine Pitch SMT Pick & Place Equipment
The fine-pitch SMT equipment is compact (1.2 meters across) and features the new Flying Vision & Nozzle Change system that dramatically reduces time loss during head movement and reduces the gap between actual cycle time and catalog tact time. Four machines on a line require less space than a full-sized rotary head machine and can handle PWBs as large as 460mm x 360mm(LxW).
Flying Vision & Nozzle Change
Reduce loss time during head movement and minimizes the gap between actual cycle time (production cycle time) and catalog tact time through part recognition and nozzle change during head pick-up.
Flying Nozzle Change (High-Precision Mounting)
Fixed and moving cameras achieve high-precision mounting enabling the cellular mounter to handle BGA/CSP mounting with a finer grid pitch. Allowing the production line to meet smaller component and higher-density mounting requirements.
Rear Tray (Wider Parts Size Range)
Process products ranging from microchips to large connectors, feeder units accommodate up to 40 cassettes (front) and 80 trays (rear), a single machine can handle a high-density PWB.
Parts Selection Display
Standard Parts Template contains parts data. Save tedious data-entry time and shorten lead times when parts or models are changed.
Optional Handy Console
In addition to Main Control Panel operation, the (optional) Handy Console can also control the Sony cellular mounters using Microsoft Windows compatibility for basic programming and model changing operations.
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Description
The outstanding features of our LS fast cycling assembly system are:
* Short workpiece carrier changing times
* Modular design
* Completely jerk and impact free motion
* Flexibility: Any combination options
View a LS280 system in action: http://www.ls280.de
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Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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The Tyco Electronics P350 is a fully automatic pin insertion machine capable of applying reeled products from Tyco Electronics or other manufacturers. With inline operation, an automatic tool changer and insertion rates up to 5 per second, it is focused at fully automatic high speed operation to maximize throughput while minimizing costly scrap.
Easy Operation
Boards up to 450 x 450 mm [17.5 x 17.5”] can be processed and are positioned on the X/Y table by stepper motors.
A servo powered XY table positions the PCB under a central drive station at highspeed. The automatic tool changer can hold up to 3 insertion heads — each capable of applying a different product. A unique rotary insertion finger allows the application of products at up to 7 different angles without rotating the PCB. This allows the P350 to apply product at different angles without a reduction in insertion rate or the potential positioning error associated with PCB rotation. An active lower anvil provides support to the PCB during insertion, can provide special actions such as clinching (when applicable) and allows for real-time force monitoring for 100% quality assurance on press-fit applications. Icon driven software with touch screen provides a simple to use, intuitive operator interface.
The P350 provides a wide range of solutions for pin insertion applications. Board size capacity up to 450 x 450 mm [17.5 x 17.5”], quick change tooling packs, and a wide range of options make it a flexible high speed platform.
A wide range of optional equipment is available for further performance enhancement and versatility to meet a wide range of customer specific application requirements
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PG 21 Pneumatic Machine
Air operated for 8mm and 12mm grommets. Cuts and sets grommets all in one operation. Comes with safety ring, and foot pedal. Able to mount to table. Medium volume usage, compressed air is needed.
-PG2108 for 8mm
-PG2112 for 12mm
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Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
* NC-control DWS 5
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* 2-hand control, switchable to sensitive hand lever control (joystock)
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Mechanical stroke limitation of the ram, adjustable with micrometer screw (HZ 6,3 - HZ 25)
* Mechanical stroke limitation of the ram, motor-adjustable (HZ 16 - HZ 500)
* Column-guided ram plate (HZ 16 - HZ 500)
* Tension lock for pivot clamping in the ram plate (HZ 16 - HZ 500)
* Shut height / stroke differing from standard
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Wheel-set press
* Wheel-set press (RP)
Pressing force: 1.000 - 10.000 kN
Wheel-set presses are sinplifying the wheel mounting and dismounting and are speeding up the repair or assembly of wheel-sets at rail vehicles.
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HSS Handheld System
for automatic feeding and insertion of panel clips
- For pushnuts, panel clips, plugs, caps, etc.
- Fast and simple processing
- Controlled assembly
- Uniform processing quality
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General Description: Two types of linear assembly are available – Carousel and Over and Under. Complimenting the modular Project Daytona system these are pallet indexing systems especially suited for high volume production.
Technical Info:
- Output speeds up to 1000ppm
- Suitable for multiple part assemblies
- Full high speed automation
- Synchronised cam driven mechanisms
- Multi or single tooled
- Tooling flexibility
- Versatile process integration
- Complex product assemblies and processes
- Modular design
- Substantial investment in automation equipment.
- Suitable for cleanroom environments
- Manufactured to GAMP4 standards
- Rigid construction
- Long term precision and reliability
- Compact
- Accessibility
- Integrated safety guards
- Products handled include:- pen needle, inhalers, needlesets, syringes, valve assemblies, deodorant sticks, anti-tamper caps, plastic mouldings, general medical devices.
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- Focus your engineering resources on the most strategic expertise in the project.
- Cam driven systems are our core business while designing and making efficient and reliable transmissions is our daily mission.
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VELOLINE is the new linear pallet base system completely mechanically controlled and manufactured by VELOMAT.
An innovative system of transmission operates the indexed motion of the conveyor. The cams directly engage the pallets, ensuring absolute precision and repeatability of position. The precision, experience and accuracy guaranteed by COLOMBO FILIPPETTI in the manufacturing of components, allows high speed operation with intermittent high velocity motion, smooth and without vibrations. The pallets are made of aluminium and their shape or dimensions do not depend on the conveyor. There is the possibility to choose stroke, number of pallets and index time.
We can supply it for operation in any orientation, with pallets facing vertical or horizontal. The space between the sides of the pallets is sealed with a rubber seal to keep out dust and debris.
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Extremely simple construction, high lever operating/pressing force ratio and highest safeguard while working.
Press fundamental feature is the easy and quickie interchange and adjusting of punches and dies.
It doesn’t work with any energy source, apart the manual force, thanks to the lateral lever that with a move of 90° can enable a high pressure.
Wide use in many production lines.
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Assembling machines, Screwing machines
