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Assembly lines
The Dynamic Assembly System (DAS) is a modular factory platform for light assembly, inspection, test, repairing and packing applications. DAS combines flow oriented dynamic production control and modular automation for increased production efficiency. This modular automation platform includes a range of standardized modules as workstations, conveyors and flexible buffers. Robot cells can be integrated into the line.
The goods are transported on product carriers with a RFID tag. It includes our flow management software "Youtilize" to execute orders, route the product carriers, gather quality data, handle stock and provide electronic work instructions to operators. Both the plug-and-play modules and the product carriers have their own embedded intelligence.
Modularity standardized communication allows step-by-step automation.
It is easier to add features to the assembly line when needed. Features are easily tested offline and testing is not interrupting production. The integrated modular system from FlexLink is effective, requires minimum
maintenance and is easily adjustable to changing needs in the production process.
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-assembly systems, lines and devices,
-armature and stator winding machines,
-testing systems and equipment
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Assembly & Test lines
Assembly and test of a product: a clear target, that often involves considerable technical engagement. MARSILLI proposes its expertise to study together with the customer the process required to reach this target, and to implement it concretely.
For lines with tens of automatic operations for assembly and test, or for a simpler machine (not necessarily less difficult) the MARSILLI approach is always the same: to apply technologies that are part of its know-how, or to develop new ones, to comply with the customer’s requirements.
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Lean Cells
Consistent with its consulting services and manufacturing philosophy in Lean Production, Wes-Tech offers lean cells for Assembly and Testing. In general, Lean Production is a manufacturing system comprising assembly cells, pull system methodology, 100 percent acceptable quality, consistent on-time delivery, respect for people, and maximum utilization of non-depreciable resources, i.e., people and raw materials.
Typically, for intensive assembly operations, lean cells become an integral part of the entire automation solution. In general, such solutions create Manufacturing Cells operating at a high ratio of automated-to-manual work content.
In cases where assembly and testing operations require relatively light automation (just enough to ensure process capability), and where the most cost-effective solution requires manual work content, the preferred solution is typically a semi-automated lean cell. Wes-Tech refers to such cells as Ergonomic Lean Cells.
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Complete production lines.
(Small islands) of assembly made up of, FIFO, support work stations of press and screw driver for the assembly in great series in the mechanical engineering industry.
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Amongst the characteristics of our machines, such as the industrial design and ease of operation, one of the key aspects is modularity, a feature that facilitates installation of sizeable systems within only a few hours.
Our modular designs also have the consequence that installed systems can be versatile owing to their upgradability. Individual stations of sections of a modularly-designed system can be upgraded or developed to take advantage of new technical advances.
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Reliable, high-performance systems for the assembly of micro-technology parts
Automation expert with over 40 years experience, mta builds on its highly-qualified people as well as on its unique know-how especially in the soldering and dispensing processes, to provide the best turnkey assembly system solutions to its customers.
Thanks to mta's R&D department, its techniques, products and services are constantly adapted to the market developments and the needs of its customers.
mta production units based on rotary tables or semi-automatic or fully automatic lines have, to date, assembled, soldered, dispensed and tested several billion parts throughout the world.
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Workstations and Automated Assembly Lines
BalTec (UK) Ltd specialises in the design and manufacture of quality workstations for fastening processes incorporating BalTec Presses, BalTec Riveting machines and Screwdriving Technology.
We are also continually working towards improving our assembly line products and customer service to provide the best possible solutions to all industries. This goes hand-in-hand with our policy that all our customers - however big or small, new or old - are looked after with equal professionalism.
Automated Assembly Lines
Our innovative design team together with our experienced engineers are able to constantly improve on existing, proven principles, by integrating proprietary equipment with our own to give you the automated assembly solution necessary to reduce your manufacturing costs.
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The Linear Type System represents high-performance solutions with unlimited possibilities.
The principle:
At 64 individual operation procedures per cycle, at 80 cycles per minute, it’s possible to assemble even intricate elements economically. This technology is based on single cam driven stations which are being synchronized by an upright shaft. Available in up to 4-track versions, the linear type, run with targeted flow of material, comes as a high-performance device with a turnout of 320 parts per minute, at an elevated output level.
* Multiple lines of products or product variants
* High flexibility by the use of exchangeable as well as connectable and disconnect-able stations
* Integration of several processes, such as printing, corona treatment, bagging, hot stamping, sealing, ultra-sonic-welding, and of course much more
* A concept that is based on a proper flow of materials
* From raw material to finished product
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Industrial production line of condensers entirely automated and robotized, calling upon:
* 10 robots,
* a table XY of 15 m ²,
* 5 control systems per vision,
* 2 welding machines ultrasound,
* 9 vibrating bowls.
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bott workplace systems meet all the requirements for flexibility, modularity and functionality. Our workplace systems can be adapted to your individual specifications.
Basic modules with adjustable working height, runners/castors and cable/hose reels ensure that everything you need is always ready to hand. bott creates for you an absolutely flexible and ergonomic working environment. All components of our workplace systems are designed to be adaptable to staff needs and tasks. The result is custom single or group workstations which simplify all working processes.
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Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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Technical data and special features
Ability to run new part variants without retrofitting
Installation location: Ontario, Canada
Assembly line footprint: 10 x 4 m
Servo-driven cam-indexing conveyor system
Compact machine layout
Flexibility for new programs
Part dimensions: 850 x 650 x 700 mm
Cycle time: 7 Sec
11 Automatic stations
2 Manual stations
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, air duct parts, pressure vessels and filter housings. We also manufacture complete assembly lines for microwave oven cavities. 3-5 operations in separate machines. Manually or semi-automated lines. Hydraulic, pneumatic and servo powered.
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Technical Info:
- Feed, pick and place
- Integrating diverse functions
- Output 30 - 120 ppm
- Flexible and re-configurable
- Reliability and robustness
- Process Integration
- Bespoke functionality
- Attractive payback
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Wes-Tech has taken the industry lead in combining the best of high speed dedicated assembly equipment with the flexibility of a non-synchronous system. By combining these two technologies our customers can have the best of both worlds: reliable, high speed cam motions together with the flexibility and configurability of a non-synchronous pallet conveyor assembly system.
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FMS
Flexible Assembly System
With the progressive, powerful Flexible Assembly System FMS Bihler give the fully automatic flow-line assembly a decisive stimulus. The innovative and fully integratable machine concept enables rapid and economic manufacture and assembly of complete mechanical and electro-mechanical assemblies with verified high quality. The combination of many different work processes and multiple-machining on a basic machine provide for maximum economic operation. The patented intermittent transport system and the oscillating linear rail control guarantee highest precision and high cycling rates. Besides the machine stands out for its high availability which is due to short setting-up times and standard spare parts as well as quick changeovers of products. Purpose-optimized housing structures guarantee maximum functionality and quiet operation and allow mounting of all the appropriate processing modules. The external form allows the operator to approach the machine more closely and give him a better overview and facilitates access to all units for mounting, adjustment and servicing the FMS.
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Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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Hydraulic press with sensitive hand lever control (HF-STS)
Standard version:
* Sensitice hand lever control (joystick)
* Safety button for 2nd hand
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
Accessories:
* Mechanical stroke limitation of the ram
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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From the idea to the realization, SCHMIDT Technology offers turn-key
systems.
A team of experienced and highly specialised engineers and toolmakers
create solutions from a simple workstation to a fully integrated assembly
line.
Extensive knowledge in press applications leads to efficient
design and manufacturing of press workstations; by integration of other
components such as bowl feeders or ball screw units.
Flexible hardware, sophisticated controls and safety technology are the
fundamentals for machine high efficiency. Avoiding machine
down-times and reducing waste materials (NOK) are the key factors to
economic production.
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DIRECT ACTING PRESSES
Rack-and-pinion presses with round ram
APZ series
mäder rack-and-pinion presses transmit their pressing
force constantly over the entire length of the stroke.
Direct power transmission via the hand lever permits
extreme precision in the pressing operation.
The improved transmission ratio enables a higher compression
force to be achieved for the same force
applied.
The following quality features are characteristic of all
mäder rack-and-pinion presses:
- anti-twist ram
- infinitely adjustable stroke length:
Standard: via setting screw
MICRO: via micrometer screw
- Height adjustment of the press head using
a threaded spindle
- 360° infinitely adjustable hand lever
- adjustable return stroke power
Rack-and-pinion presses are therefore ideal for:
- pressing-in longer components and for
- jointing operations over long strokes
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TOGGLE PRESSES
Manual toggle presses with round ram
EP series
Toggle presses only produce their rated force at the end of
the stroke, the bottom dead centre (BDC). In doing so, the
high working pressure of the press is achieved using the toggle
mechanism with a relatively low effort (approximately
150 N) on the part of the user.
Toggle presses are therefore used where the full force of the
press is only required over a short distance at the end of the
working stroke, e.g. in assembling, punching, riveting,
stamping, gluing etc.
All mäder toggle presses are distinguished by the following
quality features:
- factory-set bottom dead centre (BDC)
- simple adjustment of the height of the press head
using a threaded spindle
- hardened and ground ram
- long, honed and therefore highly precise ram guide
- ground press tableC
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203: Assembling press (production of stacker cranes)
Assembling press (production of stacker cranes)
Assembling press
This press is used to insert bolts in wheel suspension. The assembled part is used inside the axle driving shaft of wheels (production of stacker cranes).
Techn. data:
Press capacity: 800 kN
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AUTOMATIC ANIMATRICE IN HF MOD. SALION Automatic machine of great reliability, ideal in order to thread whichever type of metallic spirit, normal schools with hinge monoblock or hinge flex in astine of celluloid, propionato acetate or is of shape parallel that pantografata, fustellata or iniettata, also of small dimensions. The machine is complete of automatism for the cargo of the auctions and the spirits.
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4-Component Ball Plunger Assembly Machines
1,000 parts per hour
Our assembly machine automatically loads four components and assembles them into the final product. Integrated checking of final assembly with automatic sorting - during unloading - is one of many key features of this assembly machine. System includes five bowl feeders for automatic loading of all components, handling a wide range of ball plunger sizes. Custom machines also available.
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We conceived the Servo Cell as an introduction to automated manufacturing worth the money.
The principle:
Part of intricate assembly stations is carried out by manual work, but – simultaneously - time- and quality-relevant operations are executed fully automated on the machine. An assorting quality check is controlled by the machine, which will identify flawed parts and treat them as such in order to avoid any waste of material. The technical design of the Servo Cell can be widened modular-like: In that case, manual work places are also automated, just via docking to an extra Servo Cell. Naturally, the Servo Cell comes as a highly re-usable product.
* Semi-automated production of 0-series
* Increased numbers of production which cannot be covered by manual working places alone
* Line production for an annual output quantity of up to 500.000 pcs
* Checking the assembly possibility of the product – Proof of Principle (POP)
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Assembly systems to application specifications
* Modular assembly lines and hybrid systems on the basis VARIOMODUL®
* Assembly machines with individual degrees of automation
* Automatic assembly systems (circular indexing machines, robots)
* Integration of laser machining
* Integration of function test stands
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Modular systems for flexible and customized automation
We develop and manufacture complex system solutions for assembling products of up to a 0.5m³ cubage for the automotive industry and the respective components supplying industry as well as the micro-engineering / micro-optics industry. We also design, layout and supply unique complex assembly systems of modular design meeting high quality standards. For example, we develop the following systems:
JENOMAT for airbag modules
JENOMAT for electrical heating elements
JENOMAT for gear modules
JENOMAT for fan components
JENOMAT for engine mountings
JENOMAT for optical fibers
JENOMAT for intake tubes
JENOMAT for flashing lights
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automated assembly center
Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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Assembling machines, Screwing machines
