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Features:
- Casting capacity: 5-300 kg/min
- Other casting capacities on request
- Frequency controlled drive technology
- Operator panel with recipe administration
- Designed for powders and grains sizes up to 16mm
- Mixing and degassing system with wear protection
- Free flow casting as well as mould injection
- Filler metering with and without premixing
Option:
- Continuously working degassing system
- Special machines on customers request
- Tele diagnostic system |
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Features:
- Casting capacity 2- 6 kg/min
- Mixer and vacuum processor in one machine
- Continuous and automatic mixture and evacuation processing
- low pressure range (vacuum) up to 20 mbar (abs.)
- Frequency controlled drive technology for all metering systems
- Suitable for high viscosity compounds
- No limitation to filler hardness and high reactive compounds
- Free flow casting as well as mould injection
- Available as Minicast without degassing unit for normal guss |
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The TOOLING-MIX V200 range of systems are compact, pneumatically driven and electronically controlled metering and mixing systems.
They are used to continuously apply medium to high viscosity multiple component material based on polyurethanes and epoxy resins with a mixing ratio of 100:100 to 100:20.
The material can also be filled with micro balls.
The material is supplied by feed pumps.
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When processing multi-component materials, homogenous mixing of the components becomes extremely important.
Wide differences in media viscosity, short pot life, components which are difficult to mix etc., require different mixing systems.
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Applications:
The Batchmaster III batch mixing system is the third and latest generation batching system from Gruber Systems. This system combines proven Batchmaster technologies with the latest advancements to deliver the most accurate, fastest and easiestto- use batch mixing system ever offered. This reliable system will reduce your labor costs, and minimize material waste from inefficient manual mixing operations.
Combining the best f eatures of weight-based and volumetric metering, the dispensing system can be used in three different metering modes - Weight Gain, Weight Loss, and Volumetric.
The system will store up to 20 different cast polymer matrix formulations, and mix those with push button convenience. The system also features a completely. |
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YTRON-VacuPlant is a modular, multi-purpose system. It may be equipped individually according to specific requirements. The application of vacuum de-aerates the product already during the process of powder incorporation. The use of the integrated YTRON-Y jet mixer ensures the product is quickly and intensively mixed and heat exchange is optimised in the area of the vessel walls.
Processing higher viscosities above approx. 30.000 mPas typically means an additional anchor stirrer with a scraper is used.
The YTRON VacuPlant draws the solids in, disperses or dissolves them, respectively, de-aerates, emulsifies, and heats or cools in an efficient way, if required. All components of the system are ideally sized to offer optimum performance.
Sizes ranging from 70 l to 4.000 l are available in the standard production range.
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Motor-driven mixers for the most exacting liquid mixing requirements.
PENTAX mixers are used where two mutually insoluble liquids must be continuously mixed into a stable emulsion, or where solids in suspension mst be dispersed as finely as possible in a viscous liquid.
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This dynamic mixer is designed for sludge stabilization with quick lime or hydrated lime. Its design allows its location in existing or new installations.
Two rotating shafts, with opposite & secant pitches combining adjustable paddles and continuous thread improve the mixing quality in relation with the sludge progress inside the mixer body.
The shape of the paddles and thread profile can be plain, with spigot or toothed according to sludge characteristics. |
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Differents types:
Direct Drive Agitator - Air Powered direct drive agitator assembly with 1/2 hp air motor and a three bade propeller to keep materials in suspension even with high solids.
Indirect Air Motor Drive - Standard duty, smooth running with gear reducer, 1/2hp, 15:1 ratio, 20 to 120 RPM. Inc throttling valve, fittings and hoses for connection to air supply on tank lid. Air consumption is approx 6CFM @ 50RPM.
Reciprocating Air Motor Drive - 180° reciprocating action provides excellent agitation of all types of materials. Particularly important for waterborne shear sensitive materials. Very low air consumption
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In the delivery state (clamping ring barrel) the material is prepared and conditioned for use and transfer to the spray gun. Due to the pneumatic lid lifter, an empty barrel can be replaced easily with a full one. System components:
- Lid for attaching apparatus
- Pneumatic lid lifting device
- Agitator (electric or pneumatic powered)
- Pump with material filter
- Agitator switch off when lid is lifted pneumatically
- Compressed air fittings
All agitators are tested and certified in accordance with ATEX 94/9/EC. Versions without explosion protection are also available.
10 years of delivery guarantee for spare parts |
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This unit is developed on the well-developed technique base, chiefly to be used for dry before the engineering plastics process such as ABS and polycarbonate, and be used for material rationing, blending, coloring and dry of different resin and PE, PP and PVC.
The unit unites the technology of hot and cold mixing together, and the material completing the hot mixing to go into cooling mixing automatically to cause cooling, and remove remains gas, and may guard against agglomerates.
Parameter Item
SRL-Z200/500A
SRL-Z300/600A
SRL-Z500/1000A
Total Volume(L)
200/500
300/600
500/1000
Valid volume(L)
150/320
225/380
375/640
Rotates speed of stirring blade(r/min)
480/970/130
475/950/130
500/1000/100
Heat and cooling mode
Electricity/self-friction/water coolinng
Mixing time
6-10
6-10
6-10
Cooling time
10-15
10-15
10-15
Outline dimensions(mm)
4580×2240×2470
4725×2550×2643
4100×2800×2900
Weight(kg)
3400
4000
5400 |
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| Today more than ever, product quality is critically important if a plant is to succeed in economic terms. The quality of plastics, however, in particular is not constant due to fluctuations in the production process, this makes homogenization necessary. To meet this need, Coperion Waeschle offers two devices which handle this important task both before and after compounding: the Combi-Flow® Blender for pellet homogenization and the Fluid-Cone Blender for powder homogenization - two extremely efficient gravity blenders which are also ideally suited to admixing of additives |
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Air Motor Mixers
The Silverson L2/Air Laboratory Mixer
The Silverson L2/Air is an efficient, lightweight high shear mixer powered by an intrinsically safe 0.25 hp 6000 rpm variable speed compressed air motor suitable for ATEX Zoned/Explosion Hazard areas. The unit is supplied with a manually operated adjustable bench stand and can be fitted with speed regulator, muffler, air regulator and gauge, water filter and lubricator as optional extras.
The L2/Air will accept Standard, Tubular, In-Line and Duplex mixing assemblies from Silverson’s Laboratory range. Capacity is from 1 ml to 12 litres. A specially modified motor unit can be provided to accept Sealed Unit assemblies.
AX/Air
The Model AX/Air is a pilot scale high shear mixer with a capacity of up to 50 litres.
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| YTRON-ViscoTron is used for continuous incorporation of powders into viscous liquids as well as incorporation of more than 50 % solids into liquids, even in a single pass. Typical applications are the production of dow (ratio flour:water 50:59) or dispersing of additive into oil or a fat blend. Typical flow rates range between 1.000 l/h and 20.000 l/h using standard YTRON machines. The typical corresponding motor power is 5,5 kW to 22 kW. |
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Parimix is specialized in the mixture of products in powder form and liquid.
The continuous mixer is especially designed to meet the needs for constant and regular production (flow which can go up to 40 m3/h) or for less important production but where the constancy of the quality of mixture is paramount.
The batch mixer meets the needs for formulations multiple, varied receipts, weak or important production. |
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Parimix is specialized in the mixture of products in powder form and liquid.
The continuous mixer is especially designed to meet the needs for constant and regular production (flow which can go up to 40 m3/h) or for less important production but where the constancy of the quality of mixture is paramount.
The batch mixer meets the needs for formulations multiple, varied receipts, weak or important production. |
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| YTRON-ZC powder disperser. Instantly wetting and thorough dispersing of extremely difficult to wet powders and concentrations of 50% and more, leading to highest yields in viscosity. Only a single pass is required to achieve a perfecly wetted product. Typical products to be processed are difficult to wet thickeners and binders such as CMC, Guar, Locust Bean Gum, Alginates, Carrageenan, Pectin, Xanthan Gum as well as other polymers with a tendency to form lumps such as Polyacrylic Acids, Carbopol ® etc. The wide range of YTRON-ZC types ensures that specific requirements from lab size up to production size for incorporating of more than 5.000 kg/h of powders is possible using the standard production range. |
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Incorporating powders into liquids and achieving a consistent homogeneous product, time after time, is one of the most difficult of all mixing applications. To meet this challenge Silverson has developed the Flashblend - specifically designed to incorporate large volumes of powders into liquids.
Features include:
•Agglomerate-free product - Uniform, lump-free product
•Repeatability - Consistent homogeneous product time
after time
•Minimum aeration - Keeping aeration to an absolute
minimum makes the Flashshblend ideal even for
products that tend to foam or aerate easily
•Speed - Powder incorporation rates up to 15,000
kilograms./hr.; faster than any other conventional
method available
•Improved vessel hygiene - No powder buildup - fewer CIP
requirements |
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R400
Recommended for higher-viscosity applications
Contoured two-bladed anchor design
For use in blending and heat transfer, with viscosities from 10,000 to 100,000 centipoise
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APV Flex-Mix Liquiverter
The new mixing system for liquid applications.
With over 1,000 machines operating world-wide, APV’s highly acclaimed Liquiverter has been upgraded so that it is even better than before. It incorporates the following new and impressive features, and can now fulfil a wide range of mixing and dispersion applications with even greater efficiency:
* Highly efficient dispersion head for fast operation and improved end product quality
* Re-circulation pump as option
* Fully drainable for improved hygiene and minimum waste
* Direct drive reduces spare parts wear
* Flushed double mechanical shaft seal available in material of customers choice, depending on specific application
* Easy to maintain
Industry applications:
It can be used in an extensive range of applications within the processed food, dairy, beverage, healthcare, and other related hygienic industries.
Typical applications:
Newtonian/non Newtonian fluids
Solids / liquid dispersion (dry floating/settling solids)
Liquid / liquid dispersion (Miscible/immiscible liquids)
Typical operations include blending, mixing and dispersion of various ingredients. Such as mix preparation, incorporation of oils/fats, preparation of starch slurries, rehydration of powders, pigment dispersion, beverages and concentrate blending, and dissolution of dry material. |
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All-stainless construction helps eliminate the potential for contamination in critical sanitary applications.
300 series stainless motor, gear and bearing assembly
Available in 1725-rpm direct drive, and 280- or 350-rpm gear drive
Fixed-mounted mixers available in various speeds
Washdown-rated, inverter-duty motors from 1/2 to 3 HP
Oversized bearings with L10 life exceeding 100,000 hours
Permanent sealed lubrication
Flexible motor coupling
Solid 300 series stainless steel flanges |
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| The Rotomixx is an all-stainless steel portable mixer for the Food, Pharmaceutical, Cosmetic and Chemical industries. It is Admix's answer to the dilemma that has plagued the clean industries: What do you do with mixers that are rusting or have chips of paint coming off the gearbox and motor? For applications where cleanliness is an issue and sanitary conditions must be met, Rotomixx portable mixers provide the solution. |
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| Flygt mixers are used in a wide range of mixing duties such as solids suspension, liquid blending and destratification. Submersible mixers have a compact design, which together with Flygt’s installation methods makes them easy to install both in new and existing tanks. They can be found in operation at wastewater treatment plants, on oil and gas rigs and supply ships, in aqua and agriculture and in the steel and metal industry. Unlike their dry-mounted counterparts, submersible mixers provide unlimited freedom of positioning and orientation. By utilising this freedom, the mixer jet is allowed to develop and create efficient mixing of the entire volume. Flygt’s compact mixers are made of stainless steel and provide a cost-efficient alternative for most mixing applications. |
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Sterling Halberg sludge mixers of the MFS type ensure intensive treatment of sludge is possible in cylindrical, cylindrical-spherical or egg-shaped digesters. By reversing the flow direction important progress requirements are fulfilled.
• TECHNICAL DATA
- Flowrate:350 – 7200 m3/h
- Speed:1500 – 420 rpm
- Direction of rotation:cw and ccw
• FEATURES
- uniform operation in either direction
- heavy duty construction
- low energy consumption
- suitable for digesters of concrete and steel
- automatic lubricating system
- direct drive
- uniform distribution of temperature
- sturdy propeller construction
• ADVANTAGES
- thorough and uniform mixing
- long term use without dismantling
- low operating costs
- adaptable installationlow cost of up keep
- no V-belt maintenance
- improved sludge fermentation
- suitable for many different sludge conditions |
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In all Kenics® KM Series Static Mixers, a patented helical mixing element directs the flow of material radially toward the pipe walls and back to the center. Additional velocity reversal and flow division results from combining alternating right- and left-hand elements, thus increasing mixing efficiency. All material is continuously and completely mixed, eliminating radial gradients in temperature, velocity and material composition.
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| Our standard, pre-engineered thermoprofiler® static mixers provide cost-efficient mixing of two least fluid streams. Our custom designed blendrex® mixing elements continuously split the delivered flow, remix it, homogenize it, and symmetrically set the melt’s temperature gradients to assure even mixing, uniform additive dispersion, and temperature profile consistency. |
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| Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position. |
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For the Verdermix mixers many applications are already so well-known that research does not have to be more than at most a very small part of the quotation phase.
Based on this, we have developed our standard for the manufacture of Verdermix agitators and mixers. Consequently, our customers can benefit from sound and timely advice, based on our vast experience and ample knowlegde of many processes; fully computerised deliveries from stock; modular construction; the use of high quality components and accessories, which are proven to ensure long lifespans under considerably severe circumstances.
Verdermix Static Mixers
Advantages of VERDERMIX static mixers:
- Quick and intensive reaction between the mixable fluids and/or gases
- Easy and simple to install in your piping system.
- Low energy consumption
- No moving parts, negligible maintenance costs and long lifespan
- Low cost |
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Mixers, Agitators
