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Chemineer Agitators are robust, simple and designed for ease of maintenance. The drive has a minimum of moving parts, while NC machining of the housing and the subassemblies ensures trouble-free interchangeability and precision parts mating.
Engineered for the ultimate in process compatibility, Chemineer manufactures a range of agitators to suit almost all applications
Available in drive sizes from 0.25 to 1,000 kW - even more for specialized applications. A wide selection of mounting methods, materials of construction, shaft seal rings, shafts, impellers and accessories can provide the best turbine agitator for virtually any process.
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The HELISEM® line, including three standard industrial mixers, is designed for economical mixing solutions, available with short deliveries. It has a broad range of applications, including professional water treatment, fine chemicals and end-products industries.
Open and Sealed professional tank up to 250 m3. |
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| YTRON-PID (Powder-Inject-Disperse). The thickener or gelling agents is drawn out of a hopper, BigBag or a silo into an injection chamber where it is pre-wetted by the liquid phase. This pre-wetting process is designed to occur without product hold-up. The forced passage through the rotor/stator system ensures a perfectly wetted out product. A pump installed downstream achieves a controlled discharge of the product. The tendency of powders to stick or form lumps on the contact surfaces of the powder/liquid injection chamber is totally eliminated during either continuous or short process intervals. Typical applications are: Alginate, Blanose ® Carbopol ®, all powdery MC or CMC types, Guar, Xanthan, Neutragel ®, Polyelectrolytes, etc. |
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Measuring Industrial mixers
Simulate production realistically on a laboratory scale
Brabender® measuring mixers are interchangeable measuring heads which, in connection with a Plasti-Corder® Lab-Station or Plastograph®, serve for testing the processibility of thermoplastics, thermosets, elastomers, ceramic molding materials, fillers, pigments, and many other plastic and plastifiable materials under practice-oriented conditions, cost-effectively, reliably, with little expenditure of time and material.
The measuring mixers consist of a mixer backstand with gear unit and a detachable mixer bowl. In addition to the electronic safety systems, they are connected to the drive unit through a shear pin coupling protecting both mixer and drive unit from damage due to overload. |
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A315
Recommended for gas-liquid dispersion and mass transfer-controlled applications
Can improve mass transfer by 30% compared with Rushton turbines
Decreases shear rates up to 75%
Can reduce energy costs up to 45%
Improves yields in shear-sensitive processes
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The batch mixers of the construction series MAH and BWM can mix several solid matters (individual components) to a homogeneous mixture.Field of application
• Industrial mixers of the construction series MAH and BWM are discontinuous mixers.
• They are used as individual machines or as batch mixers within a plant.
• Liquid addition is possible to a certain limit.
Possible applications
• Homogenizing of different raw materials
• Storage of non-freeflowing products
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The GBM is conceived as universal professional mixer for powders, fibres granules, liquid injection and reaction.
The GBM mixer includes a single mixing rotor. The mixing paddles are designed for high homogeneity and mixing efficiency. With a comprehensive choice of options, the GBM can be configured for many different processes including reaction mixing.
The mixing paddles rotate with variable speed. Froude numbers between 0.7 and 3.0 are reached. This mixer can therefore work in many different processes and working conditions.
The applications are the following:
Chemicals, Agro-Chemicals, Professional detergents, Plastics, Dyestuffs, Pigments, Plaster, Rubber, Glue, Food, Construction Chemicals, Industrial and Sewage Sludge. |
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Over 40 year's operational experience
Gear or belt drive options
Rugged, heavy duty design for extended service life
Mechanical seal supplier is standard supply
Minimum maintenance requirements
Manufactured on modern computer controlled machining devices
Positive tank shut off device
Optional tank man way adaptors are available
High efficiency cast propeller
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The Silverson AX range of High Shear Rotor/Stator professional mixers is designed to bridge the gap between laboratory scale mixing operations and larger production units. Ideal for pilot plants, research institutes and hospital pharmacies etc., AX models have a capacity of up to 50 litres, depending on product viscosity. A complete range of interchangeable workheads is available, allowing the user to match the unit’s mixing action to their process requirements. All AX range models can be supplied with a spring assisted adjustable bench stand.
The standard Model AXR is powered by a single phase motor, offering variable speed up to a maximum of 3500 rpm. All wetted parts are constructed in grade 316 stainless steel. The unit is finished in a tough, easy to clean, non-chip white nylon coating.
Increased power is offered by the AX3, which can be supplied with a range of 3 phase hoseproof, TEFV or ATEX approved Flameproof motors. With a maximum speed of up to 6000 rpm with an industrial inverter, the higher rotor tip speed makes the AX3 suitable for more heavy-duty applications including particle size reduction.
The AX/AIR is powered by an intrinsically safe manufacturer of air motor, designed for use in flameproof areas. This 0.33 kW unit also offers variable speed up to a maximum of 3000 rpm.
The AXV has an inverted workhead, which draws materials downwards into the workhead from the surface of the mix. This was developed to overcome the problems traditionally experienced with light powders which tend to float or “raft”. The increased surface movement also makes the AXV suitable for some higher viscosity products.
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Cut your mixing time by up to 90%
A Silverson high shear batch mixer doesn't simply mix, it emulsifies, homogenises, solubilises, suspends, disperses, disintegrates solids and accelerates reactions. Each mixer, with its precision engineered Silverson rotor/stator workhead, far outperforms conventional industrial mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Features include:
• Interchangeable workheads for maximum versatility
• Capacities from 4 to 30,000 litres
• Minimum aeration
• Models for open or sealed pressure/vacuum vessels
• Mobile floor stands |
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Silverson's new hygienic series of High Shear Bottom Entry Industrial mixers are designed to fit into the bottom or side of a mixing vessel. These high shear mixers are typically used in conjunction with a slow speed anchor stirrer or scraper unit for high viscosity products. The Silverson Bottom Entry mixer gives high shear homogenisation while the stirrer/scraper distributes the homogenised output uniformly through the vessel. This is ideal for high viscosity cosmetic, pharmaceutical and food products.
Bottom Entry mixers can also be used by themselves on low viscosity products and to wet out powders.
Silverson Bottom Entry Mixers offer full compliance with 3A, USDA and GMP requirements.
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C104
Recommended for high-viscosity applications
Circulator impeller has high head capability 3 times greater than conventional impellers
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The rotor-stator gap can be adjusted on-the-fly by turning a hand wheel
Changing the gap setting allows the user to modify the shear rate applied to the fluid and achieve the desired process results
Indicator dial defines gap-setting position and ensures process repeatability
This machine is designed to handle a wide range of applications and empowers the user to make simple adjustments to achieve the precise product qualities they require
Vertical or horizontal mounting position makes mill ideal for batch, batch-continuous or in-line applications |
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YTRON-XC powder dispersing unit. It is used for dissolving / dispersing of large quantities of solids such as Sodium- and Potassium-Caseinates, Milk Powder, Starch, Sugar, Silicates, Pigments and actives. YTRON-XC is used widely for the production of base mixes and concentrates before spray drying, in three shift productions.
Powders and compounds with a tendency to form lumps are continously incorporated from a BigBag or silo and efficiently dispersed inLine. The motor power used for standard applications typically ranges between 5,5 kW and 15,00 kW . This indicates the efficiency of the YTRON. The quantity of powders incorporated is up to approx. 12.000 kg/h, depending on the powders used.
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The Vrieco-Nauta conical professional mixer is a convective mixer with a high mixing efficiency that treats your product gently and guarantees the highest level of mixing accuracy without any product distortion.
The Vrieco-Nauta conical mixer was developed more than sixty years ago. Since then, many product innovations have followed. The reliability of the design and performance that is known the world over is exhibited in countless installations in a wide variety of applications.
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The Perfect Blend
At Enraf we define our blending applications as the continuos combining of two or more products, to a pre-determined specification, during a standard flow process. That process could be a ship feed to storage tank manufacturers process, an aircraft re-fuelling process, a load rack to road tanker filing process or a myriad of alternative operations. Blending is differentiated from 'Injection' by its continuos feed of blend components, and generally by higher ratio requirements defined as 'Percentages', as opposed to 'Parts Per Million'. Applications in this field include, but are not limited to:
Ethanol Bio Fuel Blending
Diesel Bio Fuel Blending
Fuel Oil Blending
Mid Grade Fuel Blending
Chemical Blending
Fertiliser Blending |
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Continuous feeding- and mixing centre convince by its economic operation and highest mixing homogeneity! GCM(Gericke Continuous Professional mixer) has many references in the food industry, construction chemical and plastic industry. Recently the demand for the Pharmaceutical execution is increasing, as continuous processes are gaining more attention in the Pharma processes.
The mixer can economically handle without premix up to 12 components. Limiations are set by the number of loss-in-weight feeders and their investment.
the mixer can handle liquids as well. It is used e.g. for the production of cereal bars.
Gericke has supplied recently a GCM to add vitamines into milk powder. |
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The wide range of Parimix IMR type continuous industrial mixers, uses the exclusive principle of central injection of dry or liquid products into the mixing chamber.
This principle ensures a perfect control over the point where the products meet and therefore a unique quality of distribution.
Thanks to this principle, the volume of the mixing chamber is very low, whatever the flow.
It results in low power consumption and minimum space requirement of these mixers compared to the standard industrial units.
The materials used for manufacturing these mixers are selected according to the products mixed (abrasive, fragile, corrosive, plugging, etc.).
Parimix features a wide range of robust and compact mixers for flows ranging from 50 kg/h to 30 t/h. |
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The ROBIN® line of customized industrial mixers is ideal for complex processes running in extreme conditions, best suited to the requirements of hydrometallurgy, the chemical and petrochemical industry, and fine chemicals. The list of possible applications includes industrial alumina refining, fermentation, polymerization, phosphoric acid, resins and high viscosity products, to name but a few.
Pressure up to 250 bar, 350 °C.
Volumes from 0.010 m3 to 10,000 m3. |
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YTRON-Y rapidly and homogeneously mixes, without aeration, liquids and moderately viscous products. The standard production range includes five different group sizes, with power ranging from 0,25 kW to 55 kW. This corresponds to vessel sizes of up to several million liters volume.
By selection of the suitable mixing rotor, either gentle mixing or intensive shear is applied to the product, but in all cases the mixing action will be very efficient.
The robust construction means that it does not require bearings suppliers or professional seals in the immersed part and therefore involves no hygienic risc. Hygienic execution with surfaces up to mirror polish are available. The use under ATEX conditions is no problem, providing is has been respected in the engineering phase of the project.
Typical use is in the Food, the Chemical , Pharmaceutical and Construction Industries.
Additional services are the supply of manufacturer of hoists (wall mounted, floor mounted or mobile) with manual, electrical or pneumatic drive.
Optional: Support for fork lift or tackle block.
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YTRON-Y ByPass system - Incorporation of free flowing powders without a tendency to stick of form lumps such as Silica, Active Carbon, HPMC, Cocoa, Flour, Carbon Black, can be drawn in below liquid level by the negative pressure created by the rotor/stator system. The venturi shaped stator and the negative pressure created by the flow it affects, draws the powder in, dispersing it instantly and homogeneously into the liquid. The formation of lumps is eliminated.
Certain powders with a low bulk density can be sucked directly and dust-free from a bag or other container.
Liquids such as S.L.E.S., concentrates, additives, and pastes can as well be pumped in via the YTRON-Y ByPass tube, directly into the turbulent zone in the YTRON-Y mixing head. They are then quickly and instantly diluted or dispersed into the batch. The mixing efficiency of YTRON-Y remains unchanged.
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The conical discontinuous professional mixer (CDM) intimately blends several powdery and/or granular products in an extremely short time whatever the proportions.
This batch blender allows mixing powdery products with low proportions of liquids, even with the lightest powders.
The important differences of bulk density have no influence over the mixing quality.
Operating principle:
Once the mixer has been loaded, the mixing rotor progressively moves all the product and creates an internal recycling vortex phenomenon.
The mixer empties by gravity, by opening a hatch cock situated at the base of the cone.
In the case of difficult flowing products, the mixing rotor can be used as a de-vaulting device. |
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Disintegrator 2500
If you thought it couldn’t be done think again. Silverson’s mighty Disintegrator 2500 mixing centre will disintegrate, solubilise or disperse the largest of solids - up to 40’ (1000mm) across – in a single operation and in times you wouldn’t believe!
The D2500 incorporates a powerful and unique Silverson professional mixer located in the bottom of a custom-built vessel. The mixer exerts a massive suction downwards from the surface of the liquid, pulling down even the most buoyant of solids, no matter what the size. These solids are literally ripped apart and dispersed throughout the mix, and with the refinement of a Silverson In-Line Mixer, included in the system, are totally solublised or suspended.
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NHS Hybridizer: Innovative composites by powder surface modification
The Hybridization system of company NARA (NHS) was developed in order to produce new combinations of finest particles with exactly those characteristics previously defined by the customer.
Due to the specific selection of the powder components it is possible to improve the characteristics of particles e.g. the flowability, to add new physical functions to one of the powders or to generate characteristic combinations with brand-new properties.
Classifying the type of modifications realized, there are three major processes to distinguish:
Embedding: Small particles (10 nm to 50 µm) are embedded into the surface of a core material (1-500 µm)
Coating: Using the same particle sizes as for the embedding process, the result of this procedure is an even film (resin or wax) wrapped around the solid core material
Rounding: Improvement of material properties e.g. by rounding of uneven surfaces or by increasing the material bulk density.
The desired material properties can be modularly combined to give a tailor made product, meeting the requirements of any specific application.
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Sifter G 308
The smallest centrifugal sifter.
Capacity up to 500 kg/h at screen size 900 µ.
G 308 sifter is a compact designed and light weighted Centrifugal Sifter for a capacity range up to 500 kg/h with a 900 µ screen.
The G 308 sifter has been especially designed for applications where space is limited. Used prior to packing head, paint spraying and for particle classification. |
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The Duplex is an immersion mixer which consists of two rotor/stator workheads mounted on a single shaft. The upper workhead is inverted so that it draws materials down from the surface of the mix and subjects them to an initial coarse disintegration. The lower workhead then draws this liquid and solid material upwards from the base of the vessel and provides further high shear processing. This system can rapidly reduce solids to a fine particle size, resulting in considerably faster disintegration and solubilisation. The improved product movement produced by the two workheads also makes the Duplex ideal for use on high viscosity materials and for incorporation of powders which tend to float and are difficult to wet out.
The Duplex was originally designed for rapid disintegration and solubilisation of solid rubbers and polymers for the luboil and professional adhesive industries. However, the considerable advantages offered by the system has led to its introduction into other applications, including in the food, chemical, cosmetic, pharmaceutical and petrochemical industries. Duplex machines are available in a range of sizes from laboratory scale units up to the KDD, one of the largest immersion professional mixers in the Silverson range.
Typical applications include:
Rapid solution of rubbers and polymers into lubricating oils, solvents and bitumen
Disintegration and dissolving of solid resins into varnishes, professional inks and other coatings
Dispersion and blending of professional press cakes or professional filter cakes
Rapid incorporation of pigments and fillers
Recovery of waste sugar confectionery
Preparation of plant extracts
Disintegration of frozen meats, bone slurries, meat pastes/purées
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