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SRL-Z series mixing unit is mainly suitable for mixing, coloring, drying of polyethylene, polypropylene, polyvinyl chloride and other. This unit combine heat mixer with cool mixer. The material which mixing in heat mixer can enter into cold mixer to mix, cool, exhaust remained gas and protect the material from caking effectively.
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CYCLOPS
The Cyclops is a very flexible Bin tumbler designed for blending and homogenising powders and granulates. The machine rotates containers (bins) and is able to generate an efficient mixing effect thanks to the container being tilted by 15° as compared to the rotation axis.
MAIN CHARACTERISTICS
- High productivity: the containers are hermetically closed so that different bins containing different products can be mixed in sequence on the same machine without the need for cleaning or decontaminating the tumbler.
- Universal Bin blocking system "Trigon System" to completely block and blend a large series of Bins without additional devices and spacers.
- In case of "difficult" product blending, the rotation axis of the Trigon System can be inclined also referring to a vertical plane to create a double inclination rotating system.
- Possibility to install the machine "through the wall" to save space in the processing area.
- Customised Bin holders available on request.
CANGURO
Canguro is a Bin tumbler designed for blending and homogenising powders and granulates. The machine rotates containers (Bins) by means of a standard blocking system.
MAIN CHARACTERISTICS
- High productivity: the containers are hermetically closed so that different bins containing different products can be mixed in sequence on the same machine without the need for cleaning or decontaminating the tumbler.
- Easy Bin loading.
- Single arm frame.
- Double 15° inclination angles for high efficient blending.
- Over-rotation feature for product levelling inside the bin.
- Possibility to install the machine "through the wall" to save space in the processing area.
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Today more than ever, product quality is critically important if a plant is to succeed in economic terms. The quality of plastics, however, in particular is not constant due to fluctuations in the production process, this makes homogenization necessary. To meet this need, Coperion Waeschle offers two devices which handle this important task both before and after compounding: the Combi-Flow® Blender for pellet homogenization and the Fluid-Cone Blender for powder homogenization - two extremely efficient gravity blenders which are also ideally suited to admixing of additives
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GRAVIMAX - GRAVIMETRIC DOSING
The Ultimate in Precision Blending
All Materials Metered by Weight
* Accuracy is constantly monitored
* Automatic compensation for material variations
Advanced Dispense Technology
Color and additive is held within 0.1% of requested ratio
Very Simple Operation
The user-friendly multi-task control is menu driven providing:
* Percent preset - ingredient values entered in %
* Display operating conditions
* Materials identification data base
* Recipe Storage
* Preset batch count
* Reports
* Maximum Mixer Discharge - full size slide gate on larger models eliminates dead zones, providing efficient discharge of each completed mixed batch im the mix chamber
Immune to Vibration
* Load cell readings that have been compromised by machine shock or vibration are detected and disregarded
* Blenders may be mounted directly on the process machine
Fast clean-out feature reduces downtime
* Removable and hinged safety doors with quick release latches
* Easy removable scale hopper for access to mixing chamber
* Removable mixer agitator and stainless steel liner for efficient cleaning
Unique metering pinch valves
Fast, efficient, reliable and effective, the pinch valve together with the exclusive software meters materials precisely from batch to batch
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Air Motor Mixers
The Silverson L2/Air Laboratory Mixer
The Silverson L2/Air is an efficient, lightweight high shear mixer powered by an intrinsically safe 0.25 hp 6000 rpm variable speed compressed air motor suitable for ATEX Zoned/Explosion Hazard areas. The unit is supplied with a manually operated adjustable bench stand and can be fitted with speed regulator, muffler, air regulator and gauge, water filter and lubricator as optional extras.
The L2/Air will accept Standard, Tubular, In-Line and Duplex mixing assemblies from Silverson’s Laboratory range. Capacity is from 1 ml to 12 litres. A specially modified motor unit can be provided to accept Sealed Unit assemblies.
AX/Air
The Model AX/Air is a pilot scale high shear mixer with a capacity of up to 50 litres.
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YTRON-ViscoTron is used for continuous incorporation of powders into viscous liquids as well as incorporation of more than 50 % solids into liquids, even in a single pass. Typical applications are the production of dow (ratio flour:water 50:59) or dispersing of additive into oil or a fat blend. Typical flow rates range between 1.000 l/h and 20.000 l/h using standard YTRON machines. The typical corresponding motor power is 5,5 kW to 22 kW.
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The wide range of Parimix IMR type continuous mixers, uses the exclusive principle of central injection of dry or liquid products into the mixing chamber.
This principle ensures a perfect control over the point where the products meet and therefore a unique quality of distribution.
Thanks to this principle, the volume of the mixing chamber is very low, whatever the flow.
It results in low power consumption and minimum space requirement of these mixers compared to the standard industrial units.
The materials used for manufacturing these mixers are selected according to the products mixed (abrasive, fragile, corrosive, plugging, etc.).
Parimix features a wide range of robust and compact mixers for flows ranging from 50 kg/h to 30 t/h.
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JOGINDRA Container Mixer is specially designed for cold mixing process for all polymer powders or granules with colorants and or additives for concentrated master batches. The mixer is in two parts i.e. Mixer and Storage Hopper. Initially the mixing head is facing to ground and is in a position for lifting and clamping to Container and finally rotate to 180º for mixing. The cleaning time is reduced to a minimum. The mixing bowl is made of stainless steel with lockable system and gasket to prevent leakage during operation. The mixer ensures gentle product treatment and has shorter mixing times. PLC can be supplied on request.
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Feature
1) This machine can mix all powder of powder is uniform.
2) The machine adopt outer-inner rotation and grain of powder is uniform.
3) The mixing barrel can be tilted freely at the angle of degrees for discharging and cleaning purpose.
4) The automatic stopping device can be set within the range of 0-60 minutes for automatic stopping.
5) Easy to operate, easy to wash, clean and move. It is very suitable for GMP food and pharmaceutical factories.
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This equipment is composed of one ribbon at the periphery to bring up the product along walls.
It is sometimes associated with one screw type "Archinede" to optimize the brewing, when required.
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Parimix is specialised in powdery and liquid products mixing.
The continuous mixer is specially conceived to offer solutions for a regular and sustained production (flows up to 40 m3/h) or a less important production but requiring a constant or high quality mixing.
The discontinuous mixer (turbo mixer) offers solutions for multiple formulations, varied recipes, low or important outputs.
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YTRON-ZC powder disperser. Instantly wetting and thorough dispersing of extremely difficult to wet powders and concentrations of 50% and more, leading to highest yields in viscosity. Only a single pass is required to achieve a perfecly wetted product. Typical products to be processed are difficult to wet thickeners and binders such as CMC, Guar, Locust Bean Gum, Alginates, Carrageenan, Pectin, Xanthan Gum as well as other polymers with a tendency to form lumps such as Polyacrylic Acids, Carbopol ® etc. The wide range of YTRON-ZC types ensures that specific requirements from lab size up to production size for incorporating of more than 5.000 kg/h of powders is possible using the standard production range.
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The first choice for demanding unit operations
- Solid-Liquid mixing
- Deagglomeration
- Micro-dispersing
- Dissolving
- Homogenizing
- Paste production
Applications: Mixing pastes, breaking down agglomerates dissolving, dispersing, emulsifying and homogenizing viscous materials, such as primers, paints and printing inks, pigmented coating compounds, plastic pastes, ointments, creams photographic emulsions, adhesive and resin solutions, etc.
System Advantages: Outstanding dispersing performance and uniform fineness through intensive shearing action of the new rotor-stator impeller, featuring a patented external pinned ring rotor. Almost vertical flow of the circulating materials effects rapid entry of fine powdery constituents into the batch. Drastically reduced mixing times. Minimum heating of the batch. Low energy consumption. Simplified operation and processing. Simple servicing and maintenance. Central control panel with indicators for all machine functions. Automatic central positioning of change can.
The newly developed Drais Disperser ideally combines the proverbial Drais sturdiness and longevity with innovative process technology and control features. In three machine sizes drive powers of 11 to 132 kW are supplied for vessels of 150 to 6000 liters. The speed variation by electronic frequency inverter control is included as standard feature even in the basic equipment.
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Horizontal Powder Mixers
VARLIK horizontal drum mixers provide best blends which is the main quality factor of product.
Each part of mixers is result of long term research and experience. Improved bearing and housing, materials in high resistant against abrasion, short mixing time, best discharging, powerful and secure driving system? all serve you over the years.
Additionally turbo agitators, automatic sample taker, hydraulic clutches are available.
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The water and powder mixer is composed of main machine boby and centrifgal pump water wheel,which are vertically installed.Through a double-layer wall pipe,the liquid materials and solid materials are separately pumped in,which can prevent them from agglomeraling before entering into the main body. When the liquid enters into the main machine body of mixer at high speed,vacuum will produce in the center of water wheel to suck the solid materials. The soild materials will be evenly sucked in through the regulation of valve under the doukou tank.It has brief design and multiple functions.lt can rapidly and evenly mix multiple solid materials without contacting the air.The mixing is enough and the product can be recycled. Under some conditions,use"online" and there is no need for recycling.Sanitary design and clamp connection with convenient assembly and disassembly.No need to dismantle any device during the cleaning and disinfecting.Mechanically close the valve to keep the inside sanitation.40°standard doukou tank.Specialty designed for manufacturers of dairy products and beverages,the equipment can be used to mix solid
materials and liquid materials in the production of syrup,Sorbitol,glucose,lactose and its side products,in the reduction of milk powder,in the solving into milk with cocoa powder or white sugar.in the solving of whey powder,in the solving into water wtih flour and starch,in the production of salt water and in the preliminary mixing of yoghurt and other dairy products.Wilh advanced design.fine manufacturing，high production efficiency and durable use,it has obtained stale patent.
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The IKA® MHD-Plant serves for continuous "Inline mixing and dispersing" of powders into liquids.
Especially the quick and complete wetting of the solids (powders or granules) guarantees for a very good homogeneity and an extremely shortened duration of the process.
The mixing components are fed by means of a positive-displacement pump for liquids and a dosing device for solids, available with or without desaggregation device at your choice. The dust-free dosing makes working with this plant very comfortable.
On request the plant can be equipped with a complete measuring and control technique for automatic operation.
These mixing plants are available with total capacities of up to 40 t/h. With reduced flow capacity a solids content of up to 80% can be reached. In that case the ready mixed product is a highly viscous paste.
The MHD-Plants are available in 6 different sizes.
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Incorporating powders into liquids and achieving a consistent homogeneous product, time after time, is one of the most difficult of all mixing applications. To meet this challenge Silverson has developed the Flashblend - specifically designed to incorporate large volumes of powders into liquids.
Features include:
•Agglomerate-free product - Uniform, lump-free product
•Repeatability - Consistent homogeneous product time
after time
•Minimum aeration - Keeping aeration to an absolute
minimum makes the Flashshblend ideal even for
products that tend to foam or aerate easily
•Speed - Powder incorporation rates up to 15,000
kilograms./hr.; faster than any other conventional
method available
•Improved vessel hygiene - No powder buildup - fewer CIP
requirements
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TRL-C system is the use of special high-speed rotation of the rotor have a vacuum, the powder evenly inhalation chamber work, and it evenly distributed in the rapid flow of sap flow, the flow in the blink Secretary powder was completely wet, do not have a massive reunion Of. Then liquid and powder through a high-shear structure for the rotor to any possible spread of the block-poly, the last fully wet) and Yan evenly distributed the materials.
TRL-C system is a completely different treatment convcept. The sets of equipment systems integration deal with all the necessary steps, all in a fusion of all the machines are dealing with an instant at the same time completely solve the traditional equipment difficult to resolve some of the problems.
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JOGINDRA Ribbon Blender is suitable for PVC Dry Blends. It is specially designed for those compounds which require higher ratio of plasticization such as used in Footwear, Pipes, Cables etc. The blender construction is 'U' type made of stainless steel and jacketed around for heating by circulation of heated oil or heating system provided at lower part of blender. the homogeneous mixing is done by special spiral type mixing tool combination of radial & axial design operating at low speed. The mixed material can be directly transferred to Vertical or Horizontal mixer for further processing.
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Application
Foodstuff, Feed, Dye, Pigment, Chemical, Spice, Fertilizer...etc.
Feature
1) The inner and outer layers dual-spiral "S" sign crossing of upper and lower mixing type is adopted. Mixing effectiveness is good. Speed is fast. Powder dust will not fly in operation.
2) Complete and through blending of raw materials by ribbon agitator
which create two layers and counter movement of flows.
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A new triple shaft Model VMC-40S Sanitary VersaMix was recently introduced. This unique mixer line is designed to provide maximum process flexibility to the user.
The VersaMix is constructed using all type 316 stainless steel wetted parts, polished to a 180 grit finish. The unit includes feature such as a self-contained high Shear Rotor Stator Mixer with SLIM for solids induction, a conventional High Speed Disperser, and a Three Wing Anchor with Teflon scrapers to clean the side walls of the vessel. The vessels are jacketed to heat or cool and these can operate to 29-1/2 hg vacuum and 15 psi internal pressure. The mixers and mix vessels are mounted on non-sparking caster wheels making the entire units portable.
Models are available from a one gallon bench top design to production sizes exceeding 4000 gallons. Change can and fixed tank designs are offered with features to suit the specific application for which they will be used.
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The mixing hopper is made of heavy-gauge steel sheet. It is supported by two axles with four wheels that run on two guides and it is moved by two hydraulic cylinders. Inside the hopper is lined with wear-proof material subdivided into interchangeable parts. In the top part of the hopper there is the loading mouth which during loading and mixing is hermetically sealed by rubber seals in contact with the bottom part of the batching hoppers, thereby preventing dust and splashes of concrete from coming out. An inspection gate has been created on the top to view the mix. The discharging mouth is mechanically operated. During working operations it is in the middle-top part of the mixer, during unloading the tank is moved outwards and rotated to bring it down. The mixing shaft is formed by flanged arms carrying the semi-helix-shaped blades. The blades are composed of a fixed support and an interchangeable part subjected to wear. The rotation axle rests on a support subdivided into two completely separate parts. The outer part contains the bearings (on which the shaft turns). In the inner part of the mixer a set of labyrinth oil-bath seals are fitted to prevent material from coming out during mixing (automatic and manual greasing). An oil-bath reduction unit powered by a fluid power motor turns the shaft. The single-axle mixer (the heart of the system), owing to its operating system, can mix the various types of material with different specific gravities, such as light concretes, expanded concretes, expanded clay, polystyrene, sandy mixes, mortars and concretes of all classes (from S1 to S5 with no difficulty whatsoever). Owing to the layout of the helix-shaped blades which create a flow and a backflow, movement of the material inside the mixing case takes place by continuous lifting/overturning together with movements from right to left and vice versa. As may be easily understood and demonstrated, this type of motion is the most effective and allows the mixing of materials that differ from one another, both in terms of specific gravity and class (at the most the mixing time changes). In the case of very wet concretes (class S5) or with higher mixing time than standard, with this mixer no adverse effects take place on the material (segregation of materials) and no grout comes out of the discharge mouth, as occurs in other types of mixers with the outlet located in the bottom part during mixing. In addition, also with very dry concretes (class S1 ? slump 2/3) the effect of overturning the material warrants the quality of the mix.
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EDUCTOR PRINCIPLES:
BEX eductors use a unique venturi design which enables smaller pumps to circulate large volumes of tank solution. The eductor will circulate four to five gallons of solution for each gallon pumped.
BEX eductors are used for mixing chemicals, suspending solids, adjusting pH, "sweeping" debris or sludge toward a filter intake and many other useful applications.
TYPICAL APPLICATIONS:
- Plating tanks
- Cleaning tanks
- Phosphating tanks
- E-coat tanks
- Fertilizer tanks
- Pulp tanks
- Sludge tanks
- Paint booths
- Anodizing tanks
- Cooling towers
- Decorative fountains, and more...!
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Eductors %u2014 These jet mixing eductors are placed in a vessel and fed by a recirculation line. The recirculated liquid sucks in surrounding liquid from the vessel, mixes with it, and is ejected. The ejected liquid promotes further mixing by forming a swirling flow inside the vessel
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We offer Dual and Triple Shaft designs to meet the specific requirements of each customer. The economical Dual Shaft design includes a two-wing anchor agitator and a conventional high speed disperser. This combination is ideal for straightforward mixing and dispersion applications.
The triple shaft design extends the operating range of by adding either a high shear rotor-stator mixer or a second high speed disperser. The addition of a high shear rotor-stator mixer adds the capability of emulsifying and homogenizing products that require higher shear to reduce the size of the particles being mixed.
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Application:
The GS1500 vacuum mixer is designed to create solid surface material by evacuating air from the matrix during the blending process. Vacuum mixed materials can be fabricated to create seamless and durable products popular in today's kitchen and bath industry.
Description:
The GS1500 vacuum mixer includes the following features, heavy duty steel construction, stainless steel mixing pot with an approximate capacity of 325 lb., aluminum mixing vessel lid with replaceable seal, a heavy duty contoured stainless steel mixing blade, and a vacuum pump that requires no oil. The GS1500 vacuum mixer is available in three phase, 50 or 60 hz.
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vacuum mixer: Speedycream
Three agitation groups:
- Two slow agitators: semi-anchor and planetary
- One satellite fast agitator with planetary movement of its rotation axis
Semi-anchor equipped with Teflon scrapers which can be easily disassembled.
Planetary agitator with properly shaped blades fit to generate a powerful and effective pumping action towards the fast agitator.
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The CDS dispersion system enables the dispersion process to be carried out in single walled containers in a closed system under vacuum. The single walled containers are placed into the container receptacle and secured in place. If the dispersion process needs to be cooled a double walled container receptacle is available. After the liquid and powder components have been added, the glass cover can be lowered into place onto the container receptacle over the vacuum shaft guide tube. The actual dispersion process can now be carried out and the product set into a turbulence free rolling motion. If vacuum is required the vacuum pump can be switched on. The impeller height can easily be raised or lowered during the dispersion process even under vacuum. The dispersion process can clearly be observed through the large glass cover.
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Vertical mixer MV 5000
For the mixture of granulated or christalized manures
INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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Dynamic mixers
