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Disintegrator 2500
If you thought it couldn’t be done think again. Silverson’s mighty Disintegrator 2500 mixing system will disintegrate, solubilise or disperse the largest of solids - up to 40’ (1000mm) across – in a single operation and in times you wouldn’t believe!
The D2500 incorporates a powerful and unique Silverson mixer located in the bottom of a custom-built vessel. The mixer exerts a massive suction downwards from the surface of the liquid, pulling down even the most buoyant of solids, no matter what the size. These solids are literally ripped apart and dispersed throughout the mix, and with the refinement of a Silverson In-Line Mixer, included in the system, are totally solublised or suspended.
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NHS Hybridizer: Innovative composites by powder surface modification
The Hybridization system of company NARA (NHS) was developed in order to produce new combinations of finest particles with exactly those characteristics previously defined by the customer.
Due to the specific selection of the powder components it is possible to improve the characteristics of particles e.g. the flowability, to add new physical functions to one of the powders or to generate characteristic combinations with brand-new properties.
Classifying the type of modifications realized, there are three major processes to distinguish:
Embedding: Small particles (10 nm to 50 µm) are embedded into the surface of a core material (1-500 µm)
Coating: Using the same particle sizes as for the embedding process, the result of this procedure is an even film (resin or wax) wrapped around the solid core material
Rounding: Improvement of material properties e.g. by rounding of uneven surfaces or by increasing the material bulk density.
The desired material properties can be modularly combined to give a tailor made product, meeting the requirements of any specific application.
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Sifter G 308
The smallest centrifugal sifter.
Capacity up to 500 kg/h at screen size 900 µ.
G 308 sifter is a compact designed and light weighted Centrifugal Sifter for a capacity range up to 500 kg/h with a 900 µ screen.
The G 308 sifter has been especially designed for applications where space is limited. Used prior to packing head, paint spraying and for particle classification.
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MIXERS
- DRUMS -
Type T-1
Mechanical drums mixer very strong and durable, suitable for granules, powders and liquids.
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Omega Blenders are available in several different styles:
Drum blenders: from lab style (1/2 gallon drums and up) to production style (up to 100 gallon) units
Bin blenders: from lab style (5 liter and up) to production style units
Note: Bin blenders can be configured to be compatible with any bin style
External construction of the Omega Blenders are Stainless Steel or Painted Steel.
Units are available that range from completely manual operation to units that are fully automated and with with recipe retention.
Units are available powered by pneumatics (90 psi), standard electric (110/208/460/575) or to meet hazardous/explosion-proof environments.
Omega Lifts are customized to meet your requirements for capacity, blend cycle, loading/unloading needs, power requirements, automation level, and cleanliness.
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The Duplex is an immersion mixer which consists of two rotor/stator workheads mounted on a single shaft. The upper workhead is inverted so that it draws materials down from the surface of the mix and subjects them to an initial coarse disintegration. The lower workhead then draws this liquid and solid material upwards from the base of the vessel and provides further high shear processing. This system can rapidly reduce solids to a fine particle size, resulting in considerably faster disintegration and solubilisation. The improved product movement produced by the two workheads also makes the Duplex ideal for use on high viscosity materials and for incorporation of powders which tend to float and are difficult to wet out.
The Duplex was originally designed for rapid disintegration and solubilisation of solid rubbers and polymers for the luboil and adhesive industries. However, the considerable advantages offered by the system has led to its introduction into other applications, including in the food, chemical, cosmetic, pharmaceutical and petrochemical industries. Duplex machines are available in a range of sizes from laboratory scale units up to the KDD, one of the largest immersion mixers in the Silverson range.
Typical applications include:
Rapid solution of rubbers and polymers into lubricating oils, solvents and bitumen
Disintegration and dissolving of solid resins into varnishes, inks and other coatings
Dispersion and blending of press cakes or filter cakes
Rapid incorporation of pigments and fillers
Recovery of waste sugar confectionery
Preparation of plant extracts
Disintegration of frozen meats, bone slurries, meat pastes/purées
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The concept of the DISA Turbine Sand Mixer SAM is based on extensive experience and systematic trials. It considers all the aspects of modern sand preparation techniques and it creates the conditions for a perfect mix with uniform properties: by full homogenization of the sand and effective integration of water, bonding clay and additives.
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The mixer or muller is rightly considered to be the pulsating heart of the sand plant. Obviously, it is the most important machine where ideal conditions of moulding sand are restored.
Over the years, the market has been invaded by the most various types of mixers: from the first mixers with scrapers to the actual intensive mixers. Today, a mixer must satisfy the following requirements:
a) Production of constant quality sand
b) High productivity
c) Reliability
d) Reduced maintenance.
In our opinion, to meet these requirements it is necessary to combine the activity of the mixer with a sand control which supervises its functions.
In fact, they are to be considered as two parts of the same system: arm and mind.
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State of the art core production demands mixers with optimum mixing intensity, high mixing performance, low binder consumption as well as low cleaning and maintenance requirements.
The KLEIN STATORMIX combines the best of the reliable KLEIN core sand mixers.
Here is what makes the STATORMIX stand out:
- high mixing intensity
- mixing rate matched to the core demand
- partial batches can be processed without loss in quality
- minimum adherance of residues to the mixer interior
- triple stage cleaning concept
- freely accessible mixer interior
- lowest wear
- only negligible sand residues in the mixer after discharge
- low energy consumption
- no heating up of the sand
- no loss of the solvents
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Laempe supplies gas generators and components for any core production process.
Series LM
· Patented batch-type mixer
· Self-cleaning for maintenance-free continuous operation
· Homogeneneous mixing quality
· Volumetric dosing ofsand, binder, and additives
· Mixing capacity in tons/hour: 1.5, 3, 4.2, 5.5, 9.2 and 11
· Sand volume in liters per batch: 29, 47, 70, 100, 160
Series LVM
· Alternative solution for small batches
· Homogeneous mixing quality
· Columetric dosing of sand, binder and additives
· Mixin capacity: 2 or 5 t/h
· Sand volume: 16 or 36 liters pro Charge
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Continuous mixers.
Design and construction of continuous sand mixers,with a capacity of: 3 - 50 t/h
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In small to medium-sized sand systems or difficult mixing applications, versatility is critical. The Mix-Muller has been carefully designed and proportioned to achieve maximum performance, versatility and energy efficiency in these types of applications.
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Good core making begins with high quality core sand preparation. To meet the demands of modern core making facilities, Simpson Technologies has designed the new patented, CE certified CSM Series Core Sand Mixer. The new CSM Series is the most accurate, versatile and productive core sand preparation system available in the world today.
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Batch Sand Mixers
Batch sand mixers are ideal for mixing core sand. All components are mounted onto a heavy-duty steel base that reduces noise and vibration. The mixing tub is fully lined to extend the life of the unit. The durable, yet simple, design provides extremely accurate and efficient sand mixing. Batch sand mixers are designed for easy installation, low maintenance and consistent results.
Vulcan Engineering Co. can supply a standard model batch sand mixer or can manufacture a mixer for your specific needs. Please contact us for more details and information.
Features
- High speed, zero retention mixer head
- Fixed position direct drive mixing chamber
- Three part pumping system
- Recirculating pumps
- Dual resin levels
- Powder feeder for black iron oxide with 5 cubic foot hopper
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PILOTMIX
Batch sizes ranging from 8 to 50 kgs
* Top Drive, Bottom Drive
* UltraClean design as an option
* SinglePot option
Top or bottom drive. You decide, which drive concept best meets your requirements. Either as a small production unit or as a step between laboratory and production, this product line offers all advantages and features that are otherwise only available in the production scale. This applies also to the new UltraClean CIP concept and the option of modular extension up to the SinglePot version. Another ideal feature is the inline solution with the Pilotlab for drying.
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The heart of the OYSTAR HÜTTLIN high-shear mixer granulator is the patented mixing device Gentlewing. Its pioneering and unique design is the decisive milestone on the path towards reproducible process results. An excellent mixing quality even at the smallest rotation speeds makes it possible to handle products gently and allows for perfect discharging.
HÜTTLIN BOTTOM DRIVE HIGH SHEAR MIXER GRANULATOR
Granulation suite
* High Shear Mixer
* Bottom Drive
* Gentlewing Impeller
* Inline operation
* UltraClean – optional
HÜTTLIN TOP DRIVE HIGH SHEAR MIXER GRANULATOR
* Top Drive
* SinglePot
* Inline operation
* UltraClean - optional
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UNYMIX
Batch sizes ranging from 1 to 3 kgs
* Top Drive
* SinglePot
* Gentlewing®
* Smartflow®
The high-quality top drive concept is realised in this high-shear mixer granulator. Reliable data for production can be collected even with batch sizes up to 3 kgs. Unilab, the multi-purpose laboratory fluid bed, complements this device.
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MYCROMIX
Batch sizes ranging from 0.1 to 1.5 kgs
* Bottom Drive
* Exchangable container
* Gentlewing®
* Chopper
The smallest high-shear mixer granulator with button or PLC-control system. The ideal solution for all laboratories in combination with the Mycrolab.
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Mixing highly abrasive materials such as ceramics, silica, mica, clays, chalk, graphites etc. can cause severe wear to mixing equipment, particularly on the bush and mixer shaft, reducing efficiency and leading to high maintenance costs and downtime.
Silverson offers a high shear mixer specifically for applications of this nature – the Abramix RBX series.
Silverson High Shear mixers are supremely efficient and can cut mixing times by up to 90% when compared to conventional agitators. The shortened mixing times obtained from using a Silverson mixer dramatically reduces the impact of abrasive materials. To enhance this advantage, the Abramix features a heavy-duty shaft which is firmly supported by two precision roller bearings, situated above the level of the product being mixed. The stability and vibration-free running which results from this arrangement removes the need for an immersed bush and reduces the wear to the mixer shaft. Rotor tips are specially hard tipped, further reducing the effect on wetted parts and the associated downtime and maintenance costs - minimum maintenance is a key feature of the design.
Another benefit of the Abramix model is dry running. Mixing of non-flammable products can continue uninterrupted while the vessel is being emptied, especially useful where suspensions need to be maintained or where thixotropic products are being processed.
Typical Applications
• Liquid Glazes - Preparation and Re-dispersion including Incorporation of Pigments, Wetting Agents, Hardeners, etc.
• Ceramic slips
• Clays and Silicas
• Texture Paints
• Foundry Compounds.
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BLENDCON™
Air Blender
Series 379
Blends large batches
The Blendcon air blender is one of the fastest, most efficient blenders available for mixing large batches of dry bulk materials. It can typically blend a 300 cubic foot batch in just four minutes and can handle batches up to 200 tons in capacity.
By producing large, consistent, homogeneous batches, the Blendcon air blender simplifies material handling and quality control, and increases productivity.
Fast, homogeneous blending
The Blendcon air blender uses compressed air to lift, turn and tumble dry materials, utilizing the high kinetic energy released when compressed air is allowed to expand rapidly to atmospheric pressure. Compressed air is pulsed into the material in an upward circular pattern. This blending method is so effective that very few pulses are required to complete the blending cycle.
Blending is fast and thorough. The ratio of horsepower to material blended is very low, resulting in high efficiency.
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JOGINDRA High Speed Mixers have the unique distinction of being the best in performance. Their field of application are extensive and include the following industries : PLASTIC (Rigid, Plasticized PVC Dry Blends), CERAMICS, CHEMICALS, DYES and COLOURS, FOOD STUFFS, PHARMACEUTICALS etc. The mixing container is made of stainless steel. It's interior has industrial mirror finish. It is jacketed for additional heating or cooling by means of heat transfer oil, steam or water as required. By utilization of frictional heat the material may be sintered, agglomerated, dried, vented, sightly gelled, or hot coloured.
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- Removable and interchangeable mobile bowls
- Main frame of welded steel
- Power bowl lift by means of hydraulic piston
- All contained withing the base
- Al parts in touch with the product of stainless steel
- Fixed cover provides totally included mixing
- Controls by pushbuttons on secondary circuit
- Main drive by multiple belts
- Self braking main motor
Safety features include bowl operated limit switches to prevent the main drive from starting with the beater exposed and a trip mechanism in the hydraulic system to prevent finger trapping.
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Conventional High Speed Dispersers consist of a driven vertical shaft and a high shear disk type blade.
The blade rotates at up to 5000 fpm and creates a radial flow pattern within a stationary mix vessel. The blade creates a vortex that pulls in the contents of the vessel to the blades sharp edges. The blade surfaces then mechanically tear apart solids thereby reducing their size, and at the same time dispersing them among the liquid used as the carrier fluid.
High Speed Dispersers are ideal for dispersions that are up to a maximum of approx. 50,000 centipoise. When used in conjunction with Multi-Shaft Mixers, they can be useful to several hundred thousand centipoise.
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ULTRA-TURRAX®-machines for batch processing are available in 3 different series. All 3 machine series are distinguished by simple, rugged design. Parts which come into contact with the product are made of chromium-nickel steel in accordance with material specification no. ss 316 Ti.
With UTC-machines the stator is fixed to the stationary shaft tube.
For the UTS variant the stator is connected to the motor with 3 rods and a mounting flange. For machines working under pressure or vacuum as well as for the UTS-type the mounting flange is made of ss 316 Ti. For applications without pressure the flange is made of grey cast or aluminium, painted with a chemical resistant lacquer.
UTC and UTS-machines are suitable for installation on open or closed vessels. The preferred installation positions are vertical with an inclination or only vertical out of centre or lateral with an inclination.
With UTE-machines the three-phase motor, the rotor shaft and the flange for fixing of a stator are combined to one unit by means of a lantern. The mechanical seal is also integrated into this unit. These machines are designed for bottom entry. The bottom should be designed as dished bottom.
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The High Viscosity Disperser is a useful mixer when slow speed-high viscosity paste mixing is required.
The LSD Model includes an air/oil hydraulic lift to raise and lower the agitator from a mix can. The agitator is either a slow speed Turbine or a Bow Tie design. As the agitator rotates in the batch of material, it gently belends the product until full homogenity occurs. Wetted parts are normally of stainless steel and drives are designed for variable speed operation using a Variable Frequency Inverter.
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TRL-B efficient online mixer system is the latest generation of solid and liquid, liquid and the liquid fast, efficient hybrid systems equipment. The system has powerful Central vacuum of power system to ensure operation of the system efficient, safe and reliable, but also the clever design of a set of precise and bite Rotor will close subsystems, making efficient online mixer with a variety of unique and mutual reunification of the Function. In the unique and compact structure of the system, two systems synergy, working together, so that non-homogeneous materials in a small space rapidly and thoroughly mixed and heterogeneous, and may even be a meticulous verification of stability to repeat Production results.
Applications
Food Industry: homogeneous concentrated fruit juice, long fiber drinks, soups, all kinds of jam, fruit juice, potatoes Nigeria, mustard cake;
Dairy: homogeneous fermented dairy products: You yogurt, soft cheese, butter, etc.
Heterogeneous mix milk products: such as ice cream, chocolate milk, cocoa milk, CMC, starch, Mr Jing, etc.
Biological pharmaceutical industry: tissue, cell body grinding, injection; antibiotics; drug ointment; microcapsules emulsion;
Cosmetics Industry: Emulsion various facial cream, lipstick, liquid detergent, Ximian Nai, skin care products, shampoo;
Chemical industry: resin emulsion, surfactant, carbon black dispersion; dye coating
Homogeneous production of PVC plasticizers: all kinds of emulsion agent, photographic emulsion, additives, etc.
Petrochemical Industry: emulsified asphalt; modified asphalt; heavy oil emulsified diesel emulsion; lubricants; silicone oil emulsion.
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New KDS 270 Legato Push Pull syringe pump has an advanced mechanical design for superier flow performance. broad dynamic flow range from pl/min to ml/hr. Accuracy to 0.35%, adjustable linear force to 75 lbs (35kg). High resolution color touch screen enables the user to quickly create configurations and recall them for easy use. Also available in Programmable version.
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The CONDORMIX LILLIPUT type vacuum planetary emulsifier is a small, but complete, laboratory machine. Thought for research and development laboratories is also good enough to work in pilot or small industrial production campaigns.
This machine thanks to its small structure can be put on standard desks but the operative capabilities are of a big machine: electric heating, compete and autonomous vacuum facilities with automatic vacuum level keeping, mixer and emulsifier with continuously variable speed by inverter, lifting and lowering of mixing head and tilting of bowl can be manual or automatic, totally stainless steel structure, timer with beeper for both turbine and mixer, two different capacities available.
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Scope of use
Mixing loose and dusty products like: spices, powders, jelly powder, coffee, tea, chemicals etc.
Operation principle
The mixer is equipped with a ribbon-rotor mixing unit. Products are loaded by a conveyor or manually. A manually or pneumatically controlled bolt unloads it. Operating capacity of the MPCS mixer is: 50 ÷ 2000 litres or more.
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Dynamic mixers
