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The DRAIS Turbulent SuperFlusher® is a batch, heavy-duty horizontal mixer. It is designed to properly mix and knead press cake providing the energy to drive the water from the press cake. Additionally, the Turbulent SuperFlusher® mixing paddles impart the necessary shear for dispersion and drying of the press cake. Finally, Turbulent SuperFlusher® allows easy standardization of the dispersion and easy product discharge.
Ideally, it is desirable to have a flushing system that easily adapts to the constant changing conditions found in most pigment press cakes. Pigment lots change since pigment is generally produced in batches from various types of filter presses. At the same time the percent of solids varies with the different types and colors of pigments.
The most advanced flushing system; Drais Turbulent SuperFlusher® is easily adjusted by the operator and requires minimal power to operate. Flushing cycles are now as short as possible from start to finish, including standardization and pack out in one production shift.
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Bella™ Fluidized Zone Mixer
Model XE
Model XN
Super Fast, Gentle, Precision Mixing
The Bella Fluidized Zone Mixer by Dynamic Air features an original design that achieves fast, high capacity, thorough, precision mixing of either dry bulk solids or liquids with solids. Regardless of particle size, shape or density, materials are mixed with a fast, efficient and gentle action. A weightless zone created by low speed counter-rotating shafts generates very low friction without shear. This makes the Bella mixer ideal for fragile products that cannot tolerate rough handling. Even flakes or spray dried bodies remain intact.
Versatile for Liquid Additions
Liquids can be added at much higher rates than normally possible and vast material surfaces are constantly being exposed for maximum dispersion. A wide range of viscosities can be quickly dispersed whether poured, streamed or sprayed. Particle sizes dictate rate and method of liquid addition. In the Bella mixer you can add small amounts of powder or fibers, small amounts of liquid, solid fat (shortening) or liquid fat, or liquid with high viscosity. You can also coat particles or pellets and agglomerate in the mixer.
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Horizontal mixer MH1000 with MH7000
Mixer with double hollow whorls with step opposite for the mixture of powders and aggregates
INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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JOGINDRA Horizontal Cooling Mixers are suitable for quick cooling of directly transferred Dry Blends from High Speed Mixer. The materials get cooled faster as a result of large size vessel as well as by the provision of special cooling blade combination of radial & axial design, allowing an increase in the number of batches per hour. The cooling water consumption is reduced, maintenance costs are also lesser. This Horizontal Construction Cooling Mixer can be fitted to any type of mixer in accordance with customer's requirements.
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ORU MB Pan mixer with two horizontal shafts, counter-rotating and synchronized with each other, are characterized by their big output per cycle and are ideal for the preparation of various types of concrete: from concrete for civil and industrial construction, to light concretes made with materials of low specific weight, to mixtures for subfloors and road subgrades. Moreover, the particular configuration of the mixing devices makes it possible to use coarse aggregates (with grain sizes >150 mm).
They are mainly utilized when big concrete outputs are needed: plants for truck mixer feeding and plants for dams.
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Silverson’s Ultramix is designed for applications which are beyond the capabilities of a conventional agitator or stirrer but do not require the intense high shear of a rotor/stator mixer. The Ultramix offers a low-maintenance design – the single-piece mixing head is of a simple, robust construction with no wearing parts or bushes.
Features Include:
• Ultra hygienic CIP design (optional SIP)
• Excellent in-tank movement
• Easily and rapidly incorporates large volumes of powders
• Low maintenance single-piece mixing head
• Full compliance with 3A, USDA and cGMP requirements
• Reduced power requirement compared with conventional high shear mixers
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Within the same construction size all dispersing machines of the series 2000 are far reaching convertible. For example from an UTL to a DR-machine, or vice versa. Constant parameters for speed and geometry of the generator allow an exact scale up. All machines are suitable for CIP respectively SIP design, materials and quality of surfaces are in accordance to the recommendation of FDA and EHEDG.
Dispersing tools are interchangeable within one construction size. The drives can be adapted to the respective conditions such as quantities, power consumption, protection type or Ex-protection.
For working in the laboratory scale the Labor-Pilot is the right machine. It is a single-stage dispersing machine, which by means of different modules can be extended to a three-stage dispersing machine, a dispersing machines for mixing powdery materials into liquids or to a colloid mill.
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Greerco High Shear Pipeline Mixers offer a wide range of products for use in continuous inline homogenization, particle size reduction or dispersion.
The Greerco Pipeline Mixer series is engineered and proven to provide many years of dependable service. The design exceeds the high quality standards necessary to achieve optimal process results and withstand the rigors of difficult processes that require high shear mixing.
Available in industrial and sanitary models
Single or multi-stage heads for process customization
The robust stator design handles severe duty better than competitive designs that utilize screen technology
The entire process stream is directed through the mixing head, eliminating any chance of bypassing the shear zone
With over six decades of successful installations, the Pipeline Mixer has earned its reputation as an excellent solution for high shear applications
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Inline Mixers Cut your processing time by up to 90%
A Silverson high shear In-Line static mixer doesn't simply mix. It emulsifies, homogenises, solubilises, suspends, disperses and disintegrates solids. Each mixer, with its precision engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Features include:
Interchangeable workheads for maximum versatility
Self-pumping throughputs from 19 to 189,500 liters/hour
Aeration-free
Product cannot bypass the precision rotor/stator workhead
Single and multi-stage units available
Easy to install. Easy to operate. Easy to clean
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YTRON-Z is a powerful unit for dispersing, desagglomerating, emulsifying, wet grinding and homogenising in a single pass. The reactor head of YTRON-Z houses up to three rotor/stator sets, carrying each 3 slotted rows of teeth with different slot widths to allow for adaptation to the specific application. Even shear sensitive products such as Yoghurt and sour cream are treated gently. This has lead to the development of the yoghurt STRETCHING ® process which revolutionised the process of yoghurt production.
The use of YTRON-Z for YTRONising of liquid products lead to results fully comparable to the products formerly processed via high pressure homogenisers, in some cases the results got even better at a significantly reduced production cost.
The use of special, shear intense tooling in continuous processing allows for production of emulsions (O/W und W/O) with a very fine particle size distribution or, in suspensions, an efficient wet milling or desagglomeration process. YTRON-Z is used in Food Processing, Chemical Production, Cosmetic Industry and Pharmaceutical Industry.
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High shear emulsifiers or homogeneous pumps are a high-efficiency product integrating, emulsion, dissolution, refinery , disaggregation, homogenization ,and emulsification. The main parts are stators and rotors .At the centrifugal and fluid forces created by the rapid turning of the rotors, the stators exercise on the materials strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent refining and the solid, fluid, and volatile materials are quickly refined, homogenized, disagree gated, and emulsified. The repeat of this process can result in stable and high-quality products.
Application areas:
Refined chemistry:
Pigment, dyestuff, plastic auxiliaries, textile auxiliaries, adhesives, resin dispersion, silicon oil dispersion, hot melt adhesive, sealing compound, glue, pulp, finishing agent, surface active agent, carbon black disperse, adhesive-proof agent, mold releasing agent, deforming agent, fluorine cleaning agent, polishing agent, leather auxiliaries, pigment paste, dispersion wax, bactericide, catalyze, coagulant.
Petrochemical
Lubricant, heavy oil dispersion, diesel oil dispersion, modified asphalt, catalyze, wax dispersion.
Biology & pharmaceuticals:
Injection, medical dispersion, medical paste, health product, mini-capsule dispersion, cell breaker.
Paint & ink:
printing ink, paint, dispersion paint, building coating, nanometer coating, photocureable coating, coating auxiliaries, carbon black disperse, glaze, Alta-mud.
Farm chemicals:
Pesticide, herbicide, medicinal butter, fertilizer, pesticide adjuvant.
Nanometer materials:
Disperse and depolymerization.
Foodstuff industry:
Juice, jam, ice-cream, milk product, food addictive, tea drink, chocolate, bean milk, essence.
Consumer chemistry:
Fluid detergent, face cream, lip paste, face foam, silicon oil dispersion, household essence, skin care products.
Paper making:
Pulp, adhesive, rosin disperse, auxiliaries, resin dispersion
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Continuous Ploughshare Mixer KM
Maximum homogeneity of the end product
Residence/mixing times between 25 and 60 seconds
Granulation processes within 3 - 6 minutes
Gentle treatment of products
Consistent reproduceability
Maximum availability
Low maintenance mixer concept
Machine Type
Continuous Ploughshare Mixers operate on the hurling and whirling principle introduced to mixing technology by Lödige. Equipped with mixing elements which can be adapted to individual requirements, this machine produces mixes of the highest quality.
Standard Configuration
The peripheral speed and geometric shape of ploughshare® shovels, rotating close to the wall of a horizontal, cylindrical drum, lift the mixing components from the product bed into the open mixing area and scoop material from the wall of the drum counteracting the centrifugal force. A fluid bed generated mechanically in this way, whereby all the product is constantly involved in the mixing process, ensures maximum mixing intensity at even the highest feed rates and shortest residence times. The specially shaped mixing elements ensure best product conveyance.
Choppers can be installed in the mixing drum as optional equipment to disperse agglomerates and provide controlled granulation during the mixing process.
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Silverson offers a range of High Shear In-Line mixers developed for the disintegration & solubilisation of polymers into bitumen for the production of modified bitumens. The cylindrical body walls are jacketed for oil heating, ensuring that the product cannot cool & solidify inside machines.
Because processing products that solidify when cold requires thorough heat saturation before start-up, the machines ensure heat reaches all areas where residue accumulates.
Sealing is by means of a graphite/carbon fibre gland packing, designed for operation on bitumens. Standard mechanical shaft seals are available according to the application. Like all Silverson units, interchangeable stators can adapt the machine for varying processes.
Modified bitumen production Polymers & rubbers such as SBS, APP, PVC, EVA & Butyl are blended with bitumen primarily used in the production of road surfaces & roofing felts. The polymers modify bitumen to improve its physical stability, flexibility & resistance to extreme temperatures.
Some polymers such as SBS are more difficult to dissolve/disperse & require high shear to achieve a satisfactory mixing time. Silverson Jacketed In-Line mixers attain this. The bitumen/polymer mix is recycled through the Silverson In-Line mixer where the high shear rotor/stator workhead rapidly disintegrates the polymer pieces. This high shear action exposes constantly increasing areas of fresh polymer to the surrounding bitumen, reducing the process time.
Typical applications: Polymer modified bitumen (production of modified road bitumen & roofing felts), Bitumen emulsions, Underseals & waterproofing compounds, Bitumen cable insulation
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YTRON-XC powder dispersing unit. It is used for dissolving / dispersing of large quantities of solids such as Sodium- and Potassium-Caseinates, Milk Powder, Starch, Sugar, Silicates, Pigments and actives. YTRON-XC is used widely for the production of base mixes and concentrates before spray drying, in three shift productions.
Powders and compounds with a tendency to form lumps are continously incorporated from a BigBag or silo and efficiently dispersed inLine. The motor power used for standard applications typically ranges between 5,5 kW and 15,00 kW . This indicates the efficiency of the YTRON. The quantity of powders incorporated is up to approx. 12.000 kg/h, depending on the powders used.
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APV Flex-Mix Liquiverter
The new mixing system for liquid applications.
With over 1,000 machines operating world-wide, APV’s highly acclaimed Liquiverter has been upgraded so that it is even better than before. It incorporates the following new and impressive features, and can now fulfil a wide range of mixing and dispersion applications with even greater efficiency:
* Highly efficient dispersion head for fast operation and improved end product quality
* Re-circulation pump as option
* Fully drainable for improved hygiene and minimum waste
* Direct drive reduces spare parts wear
* Flushed double mechanical shaft seal available in material of customers choice, depending on specific application
* Easy to maintain
Industry applications:
It can be used in an extensive range of applications within the processed food, dairy, beverage, healthcare, and other related hygienic industries.
Typical applications:
Newtonian/non Newtonian fluids
Solids / liquid dispersion (dry floating/settling solids)
Liquid / liquid dispersion (Miscible/immiscible liquids)
Typical operations include blending, mixing and dispersion of various ingredients. Such as mix preparation, incorporation of oils/fats, preparation of starch slurries, rehydration of powders, pigment dispersion, beverages and concentrate blending, and dissolution of dry material.
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A Silverson high shear In-Line mixer doesn't simply mix. It emulsifies, homogenises, solubilises, suspends, disperses and disintegrates solids. Each mixer, with its precision-engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Silverson High Shear In-Line Mixers will:
Self-pump at throughputs from 15 to 200,000 litres/hour
Eliminate agglomerates and fish eyes
Create stable emulsions and suspensions
Reduce particle size
Rapidly dissolve solids
Accelerate reactions
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The particularly designed kneading mechanism ensures the building up of shear stress, which is necessary for the kneading process.
Short process periods are achieved due to the high specific power
Largely dimensioned feeding and discharge systems are ensuring a trouble-free production.
The system allows a high degree of automation
Applications:
- Dispersing of solid materials in liquid matrix
- Production of multiphase mixtures in melts
- Flushing of pigment filter press cake
- Pigment modifications
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The Kneader Extruder combines the efficiency of a double arm - sigma blade mixer with the convenience of an extrusion screw for the mixing and discharging of heavy viscous materials.
The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a seperate cavity is the discharge screw. During the mixing cycle the blades rotate toward each other while the mixing screw rotates in a reverse direction, constantly feeding new materials into the mixing blades. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging.
The Kneader Extruder has several advantages over conventional non-screw discharge kneaders:
1. Mixes in approx. 15% less time
2. Eliminates the manual task of scraping out sticky/tacky materials.
3.Eliminates operator exposure to materials of elevated temperatures or of a toxic nature, thereby improving plant safety.
Many sizes and designs are availble to meet the most stringent process needs. Kneader Extruders are manufactured in many sizes from 1 through 1000 gallons capacity.
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The Kneader Extruder combines the efficiency of a double arm - sigma blade mixer with the convenience of an extrusion screw for the mixing and discharging of heavy viscous materials.
The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a seperate cavity is the discharge screw. During the mixing cycle the blades rotate toward each other while the mixing screw rotates in a reverse direction, constantly feeding new materials into the mixing blades. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging.
The Kneader Extruder has several advantages over conventional non-screw discharge kneaders:
1. Mixes in approx. 15% less time
2. Eliminates the manual task of scraping out sticky/tacky materials.
3.Eliminates operator exposure to materials of elevated temperatures or of a toxic nature, thereby improving plant safety.
Many sizes and designs are availble to meet the most stringent process needs. Kneader Extruders are manufactured in many sizes from 1 through 1000 gallons capacity.
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Different processing lengths and screw geometries guarantee a wide area of application. Venting zones, interchangeable grooved bushes, stroke adjustment systems and many more features allow for an extremely versatile application in setting up extrusion lines.
As standard, all extruders are equipped with microprocessor control contained in a swing-out unit above the extruder.
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Compact and amazingly versatile, benchtop MixMate can be used for virtually any mixing application. It accommodates micro test tubes, PCR plates, deepwell plates and MTPs. It features an integrated vortexing function and an operating concept that is as simple as it is intelligent.
2DMix-Control: uniquely fast and controlled mixing movement
Current findings show that rpm speed is not the only determining factor in efficiently mixing small volumes. More often, the perfect mixing process occurs when parameters such as speed, type of mixing movement (e.g., orbital) and the mixing radius are optimized to smoothly run together. Eppendorf has perfected how these parameters interact in MixMate, and we have named this feature 2DMix-Control.
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The Mini-Mix is a small laboratory mixer used for testing small batches of product. The test results can be used for scaling up to larger mixer sizes. The Mini-Mix is ideally suited for applications such as: toners; pigments; metals; cosmetics; pharmaceuticals and chemicals.
The Mini Mix is available in three sizes (5, 10 & 20 liters) and features exchangeable containers.
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For closed-vessel applications.
Compatible with Nalgene carboys, culture vessels and other containers with sanitary flanges
Mix up to 400 L
Autoclavable in place
Non-cytotoxic materials meet FDA requirements Reversible rotation for up- or down-pumping experiments
LCD display and recording of scaleup parameters including speed, torque, impeller flow and time
Repeatable digital data entry via splash-proof keypad
Temperature probe included
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Silverson's line of laboratory mixers are suitable for the widest variety of applications - mixing, emulsifying, homogenising, disintegrating, dissolving - and will process volumes from as little as 1 ml up to 12 litres with an efficiency and flexibility unmatched by other machines.
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MIXERS
- LABORATORY DRUMS -
Type T-0
Laboratory mixers, simple, reliable and strong, suitable for powders, granules and liquids.
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This is a kind of mixer which is produced for mixing powder products in laboratory environment. VARLIK Laboratory Mixers provides you to find correct results in your analyses because this is a smaller of your standard process horizontal powder mixer as well as in equivalent specifications.
VARLIK Laboratory Mixers are equipped with specifications for you to have easier operation at experiments.
Speed adjustment : Speed adjustment facility is on mixer as standard specification for you to find best mixing speed by a simple setting button.
Mixing blades : Mixing blades are made of Hardox metals which is high resistance against abrasion, in this way VARLIK Laboratory Mixers provide you always same mixing quality many years further.
Timer : You can easily set the mixing time and mixer is automatically stop at the end of set time.
Material feeding hopper : This hopper provides you to feed materials easily into mixer which it is in adequate volume for mixer capacity and designed as ergonomically. This hopper has simple fixing and disassembling facilities.
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During the coating of steel or aluminium strips in high speed coil coating machines the liquid coatings (varnishes) are stressed to an extremely high degree. Therefore it is absolutely essential to test the mechanical hardness of these varnishes in the laboratory first.
During the test the coating is poured into a small container and subjected to very high shear conditions (up to 64.000 rpm). These conditions are created by the contrarotating high speed propellers. After the test the coating is applied to a test panel and baked at different temperatures. The subsequent testing of the surface shows whether the coating meets the required quality standards.
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The Dispermat® family of laboratory dissolvers includes instruments for applications, research and development, and quality assurance. They range from simple laboratory dissolvers to larger PC connected machines.
- Simple and quiet operation
- Durable design for long-term operation
- Cruise control for repeatable results - Keeps constant speed even when viscosity changes
Choose from a variety of different models depending on the application.
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Laboratory mixers
VMI-Rayneri proposes to laboratories equipment that is suitable for their research and development works: tests on bench formulation and pilot extrapolations. Coupled with a wide range of turbines and propellers adapted to the desired processes, these devices are designed to reconcile maximal ergonomics for the operator, a very high level of safety and an impeccable quality of mixtures.
Turbotest is the bench mixer par excellence. It is the essential tool for any bench testing, formulation, quality tests, new product development, and new processes improvements. It has no equivalent for the extrapolation tasks from the laboratory to industrial manufacturing and enables the validation of the turbine types and speed ranges depending on the rheology of the product being processed.
Air Supertest is a laboratory mixer compatible with ATEX regulations (perfect command of risks linked to explosive atmospheres) offering the flexibility and necessary power for the agitation of the most complex products.
Trilab authorizes mixtures in the laboratory under production conditions, particularly in a controlled atmosphere, and hence brings together pilot results directly scalable to production levels. It consists of three types of coaxial agitation: 1 central agitation movement, 1 scraping movement and 1 rotor/stator in vessel bottom. It may optionally be equipped with an integrated melter (Hotlab)
The R51 planetary blender with a capacity of 5 liters is specially adapted to standardized tests according to norm EN 196-1 made with a paddle of stainless steel 304L crossing files. Other tests may also be conducted with tools of spiral or hook types.
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Ploughshare®-Laboratory Mixer Typ L5/10/20
Guaranteed Lödige Quality
Attractive price
Functional design
Ideal for your product and process development
Table top or free standing
Variety of options
Machine Type
The new Laboratory Mixers of the L-series have a volume of 5, 10 or 20 l. The mixers of the very successful M-series were reworked and modernised according to the customer increasing requirements. The result is the new generation of Laboratory Mixers, which combine the reliable mixing quality with improved features and ergonomics. The use of proven standard parts allowed to reduce the price of the mixer - without compromising the proverbial Lödige quality.
Standard Configuration
Swiveling front plate
Stepless control of mixer shaft rotation speed
Control unit integrated into mixer housing
Table top design (optional mixer support)
Mixer and housing in stainless steel
Mixer completely assembled and tested
Ready for use
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Dynamic mixers
