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Mixing is a remarkable net product!
When defining a production process, you will eithter choose a continuous or batch mixing process.
Being among the leading manufacturers of mixers for both kind of process, Gericke offers a range of reliable and scientifically proofed mixers.
Very often, we are working together with our customers to find the most satisfying solution. We invite you to visit our test lab for test running with your product to be used in a mixing process. Based on our experience in the fields of feeding and pneumatic conveying but also transport, recipe preparation and further transport of the final mixture, we are the right partner for a competent advice and consultance.
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Parimix is specialised in powdery and liquid products mixing.
The continuous mixer is specially conceived to offer solutions for a regular and sustained production (flows up to 40 m3/h) or a less important production but requiring a constant or high quality mixing.
The discontinuous mixer (turbo mixer) offers solutions for multiple formulations, varied recipes, low or important outputs.
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Since the early 1980s WAM® has been involved in mixing technology.
The mixers of the MAP® Division are made to measure from standardized modular components, aimed at the relevant task. The high quality of MAP® solutions originates from profound know-how in process technology, from individual tuning of the mixer components in compliance with the product, as well as from selection of specific materials in connection with the latest technology in manufacturing.
In 1998 the SINTSCREW® Division was the first manufacturer worldwide to introduce non-stick anti-wear SINT® engineering polymer composites developed at the Company¿s own R&D department for production of continuous dry premixed mortar mixers, leading the market towards a more efficient way of operating in this sector. The benefits found there were soon transferred to dust conditioners in other industries.
Today the SINTSCREW® Division offers a vast range of mixers and conditioners for different types of powders and applications: from dry premixed mortar or wall plasters to asphalt production, from foundry filter dust to porcelain in the ceramics industry, and in general, for all types of dust that allow moistening for recovery or disposal.
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RELIABLE AND STABLE IN THE PREPARATION OF CARBONATED SOFT DRINKS
- High technological guarantees ± 0,05 °Brix, ± 0,2g/l, O2<1ppm
- User friendly thanks to the automatic digital control
- Maintenance-free, since the system has only 1 pump (centrifugal)
- No overpressure pump for delivering the finished product to the filling machine
RELIABLE and STABLE mixing and saturation
Designed for extremely demanding clients, with 1 pump, 2 main tanks plus an additional tank for the syrup, the MIXJET guarantees reliability, user friendliness and stability of the final product, even in critical production conditions. A carefully researched deaeration system enables residual oxygen levels in the product to be kept under 1ppm. Independent of temperature and pressure values, carbonation is kept constant and stable, thus reducing waste of CO2. Water and syrup flow rates are measured using extremely precise micrometers to keep values constant, thereby guaranteeing to the client a high quality product.
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Feature
1) The mixing barrel and blades are made of stainless steel, always keeping clean and away from dirt. The mixing barrel can be tilted freely at the angle of 0X~360X degrees for discharging and cleaning purpose.
2) The safety device can protect the safety of operator and machine. The automatic stopping device can be set with in the range of 0-60 minutes for automatic stopping.
Application
Foodstuff, General chemicals, Feed, Plastic, Dye, Cosmetics, Drugs, Plastic powder, Resin powder addition...etc.
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Planetary mixers with speed variation
Robust, the line of planetary blenders BV, favors power, ease of use and hygiene. The power of mixture, served by a smooth and precise variation through a potentiometer, allows all cooking and baking planning. A novel system involving a removable grid and an assisted bowl adjustment increases maneuverability. The ergonomics is remarkable and the stainless steel environment facilitates the maintenance.
Painted steel chassis, ABS cover
Stainless steel bowl and security grid + 3 tools (whip, paddle, spiral)
Speed variation control by potentiometer
Stainless steel satellite cover
Stainless steel plates on bowl suspension
Digital timer
Progressive startup of the tool
Functioning safety bowl and grid
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We offer a versatile range of mixers and can supply both single and double-shaft mixers. The machines are capable of enduring extremely heavy loads, demand and absolute minimum of maintenance and are designes to be thoroughly hygienic.
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For optimised particle size distribution: The Nebulasizer
The NARA Nebulasizer is designed to optimise the particle size distribution of soft granulates and extrudates. This standardization is possible both with wet and dry granulates.
During the process the oversized agglomerates will be reduced in their size and simultaneously fine-grained resp. dust particle are applied on bigger agglomerates. In one step the coarse particles are eliminated and the fine particles are agglomerated, but without an unwanted crushing. A following process step like sieving is not needed.
Because of his simple layout the machine is easy to clean, why the Nebulasizer is of interest for the pharmacy and the food processing industry in equal measure.
The GMP construction consists of a minimum of components with a highly polished surface that makes disassembling and cleaning in no time.
Besides the stainless-steel construction there is also an alternative for heavy industry available. This construction is able to convert building material like moulding compound or ceramics.
Nara’s especially developed innovative principle of comminution minimises the shearing strain of the particles, so that a crushing of particle size is not given.
Because of the screenless construction a breakage of the screen is out of the question.
The Nara Nebulasizer is now available as a milling tool in the new generation of Nara-Pharmamills. It can be integrated perfectly into existing productions.
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DOSO: Volumetric blender
ACCURATE METERING
DOSO is used for preparation of thermoplastic granule mixes in extrusion processes.
EASY TO INSTALL
Designed so that it can easily be installed directly on the load hopper of the process machine, or on a platform, or on a floor-mounted storage hopper to feed one or more machines.
FAST INGREDIENT CHANGE, FAST AND THOROUGH CLEANING
- Practical and easy access to all the components.
- Load hoppers with sight glass to visually check the level.
- Manual gate valve which allows inspecting the metering screw without having to empty the hopper.
- Unloading hatch for fast and easy emptying of the hopper
- Metering screws easily accessible without the use of tools for fast and thorough cleaning.
MODELS
DOSO is available in 9 models: 2, 3 or 4 ingredients for throughputs up to 300, 600 and 1000 kg/h.
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VORTEX %u2013 HIGH SHEAR MIXERS FOR WET GRANULATION
The Vortex high shear mixers are designed to perform wet granulation processes, combining active products and excipients by adding a binder solution.
MAIN CHARACTERISTICS
- Granulation process is carried out very quickly thanks to the high energy transmitted to the product by the turbulence caused by the combined action of impeller and chopper blades.
- The impeller has a special design to reduce product sticking to the blades, and can be easily removed for cleaning.
- The product bowl is completely separated from the mechanical area by means of special seals with inbuilt pneumatic cleaning system.
- Machine lid prearranged for automatic product loading, binder or solvent addition, installation of washing nozzles, internal light and inspection window.
- The machine can be supplied through the wall or on a working platform and can be integrated with a fluid bed dryer for a complete granulation line.
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The Mycromix, Unymix and Pilotmix high-shear mixer granulators
When it comes to extremely homogeneous mixing results, granulate of the highest quality and top production performance with short drying times, OYSTAR HÜTTLIN is where to look first. With the Gentlewing® bottom or top drive options, mixing and granulating enters new dimensions. The OYSTAR HÜTTLIN high-shear mixer granulator with bottom drive is the best choice for simple granulation applications in combination with a fluid bed drier. The top-drive version satisfies the highest of demands. With UltraClean, SmartFlow®, vacuum system unit, solvent recycling and heating, this version can be modularly extended up to the SinglePot and to meet the requirements of a high-containment system.
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Mixing Granulator for high-quality products
GMP design
Mixing tool can be raised up for easy inspection
User friendly controls with predefined process steps
Machine ready for connection
Also available as Single Pot Mixing Granulator
Machine Type
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
Standard Configuration
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
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IBC Mixers
Mixing in Intermediary Bulk Containers (IBCs) can be a challenging task. With the restricted opening and problematic vessel geometry it is difficult to find a mixer which can operate efficiently in these containers. Conventional agitators can provide adequate in-tank movement at low viscosities, but they are generally less effective and can be difficult to clean.
The Silverson Ultramix is designed to provide solutions to challenges such as this. The small diameter dynamic mixing head provides vigorous in-tank mixing, even at higher viscosities, eliminating dead areas in square vessels. This also reduces power requirements and simplifies cleaning – the Ultramix is designed for CIP (Cleaning-in-Place) and complies with 3A, USDA and cGMP requirements.
To further enhance the capabilities of the Ultramix in this application Silverson has designed a mixing station for use with IBCs. The unit incorporates a number of safety features and is available as either a mobile model which can be moved between vessels, or a floor/wall mounted station for operation in a designated area. Various levels of automation are available from safety interlocked manual operation to fully automated systems.
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LIGHTNIN 700/800 Mixers are designed to provide reliable service in the largest, most demanding applications, from pharmaceutical fermentation and large-scale chemical processing to minerals processing and heavy sludge waste treatment.
Exclusive hollow quill drive protects the gear train from severe shaft flexure.
Bearings are sized far beyond AGMA requirements for minimum maintenance and long service life
Heavy-duty motor mount is standard
Horsepowers from 25 to 1250 and speeds from 230 to 11.4 rpm
Choice of replaceable cartridge seals
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A full range of dispersing and mixing units (Dispercel, Delicel) for batch or continuous processes integrating CIP technology and a new family of mixing tools designed and optimized by flow simulations
-Fineness of grind: 20 µm in 15 minutes
-High-shear treatment through tooth turbines up to 100,000 cps
-Improved energy efficiency and increased productivity
-Conical shape for variable batch size
-Dosing accuracy
-Reduction of up to 50% of the cleaning cycle time
-Reduction of up to 90% of the water and solvent consumption
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Fristam has developed a flexible powder mixer based on the shear pump. This universal unit was specially designed to dissolve/emulsify and homogenise wet and dry ingredients into fluids.
Supported by a base frame, a self-priming centrifugal pump is connected to the shear pump via a pipe joint. Via a funnel, the powder is added to product stream and then homogenised with the help of a shear pump.
A table at ergonomic operation height facilitates manual powder feeding.
If equipped with the according control systems, a powder mixer can also be attached to a fully automated system. If required, adapters for automatic and semi-automatic feeding via big bags, screw-conveyers and other conveyer systems can be delivered.
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The Ψ-Mix® inline disperser combines a new dispersion method, in which the solid components are wetted on a large liquid surface, with emission- free, dust-free inline operation. The combination of vacuum dispersion, shearing and pressure wetting results in homogeneous, fine dispersions with very reproducible quality – all at high efficiency levels in a controlled process.
Because the machine is suitable for processing both low- and high-viscosity suspensions, it covers the complete spectrum of applications for dispersion technology. In addition, the design of the mixing zone makes it possible to process temperature-sensitive or dilatant materials.
Compared to conventional rotor-stator systems, this machine uses considerably less energy to disperse your products. The Ψ-Mix® is also easy to integrate into fully-automatic production lines for the manufacture of large batches and is particularly well suited and specially adapted for emission-free and explosion-proof operation.
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The mixing unit Remix 2000 ensures a continuous mixture ratio of the de-dusted EPS recycled material to the new EPS material. The mixing ratio of the recycled material to the new material can be set infinitely variably from 5 to 95%. This is determined through different rotating speeds of the cellular sluice and is controlled by means of a speed regulating device. The filling level in both dosing chambers is monitored using photocells.
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Applications:
The Batchmaster III batch mixing system is the third and latest generation batching system from Gruber Systems. This system combines proven Batchmaster technologies with the latest advancements to deliver the most accurate, fastest and easiestto- use batch mixing system ever offered. This reliable system will reduce your labor costs, and minimize material waste from inefficient manual mixing operations.
Combining the best f eatures of weight-based and volumetric metering, the dispensing system can be used in three different metering modes - Weight Gain, Weight Loss, and Volumetric.
The system will store up to 20 different cast polymer matrix formulations, and mix those with push button convenience. The system also features a completely.
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YTRON-VacuPlant is a modular, multi-purpose system. It may be equipped individually according to specific requirements. The application of vacuum de-aerates the product already during the process of powder incorporation. The use of the integrated YTRON-Y jet mixer ensures the product is quickly and intensively mixed and heat exchange is optimised in the area of the vessel walls.
Processing higher viscosities above approx. 30.000 mPas typically means an additional anchor stirrer with a scraper is used.
The YTRON VacuPlant draws the solids in, disperses or dissolves them, respectively, de-aerates, emulsifies, and heats or cools in an efficient way, if required. All components of the system are ideally sized to offer optimum performance.
Sizes ranging from 70 l to 4.000 l are available in the standard production range.
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Motor-driven mixers for the most exacting liquid mixing requirements.
PENTAX mixers are used where two mutually insoluble liquids must be continuously mixed into a stable emulsion, or where solids in suspension mst be dispersed as finely as possible in a viscous liquid.
Advantages
- Extremely fine droplet size and material distribution
- Low space requirement
- High shearing action and phase boundary area
- Rapid reaction rate for neutralization and other reactions
- Effective material exchange for reactions involving gases
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Paddle Blenders consist of a U-shaped horizontal trough and a fabricated paddle agitator. The paddle agitator includes multiple paddles positioned to move materials in opposing lateral directions and radially. The paddle design is normally applied where friable materials are being blended and when batches as small as 15% of the total capacity are going to be mixed in one blender. Paddle designs are available in working capacities to over 515 cu.ft. capacity.
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PML (Planetary Mixer, low speed) and PMH (Planetary Mixer, high speed) planetary mixing and kneading machines operate according to the planetary system. They are used for thixotropic and high-viscosity products.
Temperature-sensitive products can be mixed gently with this system. Even powdered and very light components can be dispersed quickly in liquids, achieving an optimum fineness and distribution. To empty the mixing vessels NETZSCH supplies Container Press Outs.
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The Double Planetary Mixer includes two blades that rotate on their own axes, while they orbit the mix vessel on a common axis. The blades continuously advance along the periphery of the vessel, removing material from the vessel wall and transporting it to the interior. After one revolution the blades have passed through the entire vessel, after three revolutions most materials have been mixed and after only 36 revolutions, the blades have contacted virtually the entire batch.
Ross pioneered Change Can mixer design nearly 100 years ago. Today we offer many of our mixers including our PowerMix with this option, which can dramatically increase production in your plant. While one vessel is wheeled away for remote discharge and cleaning, another wheels into place to start the next batch immediately.
Ross Planetary Mixers have been the world's leader for the last 50 years. Today it still surpasses all others in both productivity and long-term reliability. With no packing glands or bearings in the product zone, contamination is virtually eliminated.
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When only one planetary mixer is not enough or is better to use two different mixing tools at same time now the right answer is CONDORMIX GEMELLI available in three different sizes: 150 (100 litres working), 200 (150 litres working), 250 (200 litres working).
CONDORMIX GEMELLI: the privilege of more actions at same time.
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The CONDOR planetary vacuum mixers PPPR type offers a complete and wide answers to the mixing needs of sealants, glue putty and adhesives manufacturers.
The planetary action allows a quick mixing of components the mechanical four speed gear box supplies the right answer to any viscosity change of the product while mixing.
The high reliability of the structure and mechanics make it possible to proceed whit continuous, heavy duty works without frequent maintenance operations.
The working position is with the bowl near the ground: perfect to control the mixture while mixing.
The vacuum facilities, complete and autonomous, make it possible to deareate the product during the process.
On request we are able to supply Exx electrics for products in hazardous areas.
We are experienced for silicon butyl, acryl sealants, vinilic glues marble and putty, ...
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To test new products, for research and development laboratories, for small productions.
The simplest and cheapest machine totally made of stainless steel for best hygiene.
Very easy to be operated.
Detachable bowl by previous mixing tool detachments.
Variable speed by means of mechanical motoreducer choice of different mixing tools.
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When muscles are needed it is time for CONDOR PPP STAR type mixers a machine tremendously strong and powerful to solve the very dificult problems with the highest viscosity.
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Planetary mixers
A great versatility associated with a very high level of performance make of VMI industrial planetary mixers particularly suitable equipment for operations of foaming, emulsion, creaming, gritting and whipping. All the know-how process of VMI is concentrated in these column or bridge mixers which allow, among other things, to work in vacuum or under pressure conditions, the dosing and the introduction of components, the under pressure emptying, the heating/cooling and the on-site cleaning.
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JOGINDRA Heating Cooling Mixers have the proven record of being the best in performance and are highly acclaimed in the Plastic Industry. The mixers are used in processing of dry blend in the area of Rigid and Plasticized PVC, thermoplastics, ABS, PE, PP for drying Blending & Wet Coating, Ceramics, Dyes and Colours, Pharmaceuticals and other allied industries.
It is a combination of High Speed Mixer and Cooling Mixer. The material in high speed mixer during mixing operation is heated by utilization of frictional heat and then transferred to the cooling mixer in order to always keep it in free flowing conditions, suitable for storage, transport and subsequent process.
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Dynamic mixers
