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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
RAD-CON has many years experience installing 100% Hydrogen Annealing systems. The RAD-CON design takes full advantage of the benefits of hydrogen, including professional cleaner product, shorter cycle times, lower utility costs, and greater production per base. RAD-CON is proud of its perfect safety record for hydrogen installations, and credits its redundant safety elements on the equipment and controls.
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Overhead furnance with mobile quench bath
Highly felxible as regards type of charge and program switching times
High temperature uniformity
Simple handing
High efficiency
Fully automated handling possible
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Aluminum Age Professional ovens
52 Sizes - Gas or Electric Heat
Standard or High Capacity Units
Over 100 standard models!! Wisconsin Oven Corporation manufactures Electric, Gas Fired, and Indirect Gas Fired Age Ovens. 52 standard sizes offered in 2 different capacities. |
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| RAD-CON Inc. specializes in bell-type batch annealing ovens for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide. |
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Fonditrice SUPER wringer CAST F.P equipped with RCS (spiral rotary).
For acciaiose alloy re-cooking for spettrometrica analysis
The maximum ability to fusion: 40 g of steel
Circuit of fusion in MF 500kHz
System of cooling closed circuit
Speed of centrifugalization 500rpm |
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The annealing plant consists of several industrial furnaces which are operated individually and a central charging system. From the central charging and discharging station, the coils are transferred to the individual furnace chambers. In individual coil heat treatment, each coil is annealed to obtain precisely the characteristics required by the customer.
All furnace functions and handling operations are fully automated. |
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Heat treatments:
Isothermal annealing
Globulization annealing
Recuit de Normalisation
Stress relief annealing
Quench hardening
Ageing
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RAD-CON Inc. specializes in bell-type batch annealing kilns for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
Our vacuum purge system rapidly reduces the contaminant levels to facilitate the brightest finish possible. Systems can operate using 100% hydrogen or a mixture of hydrogen and nitrogen to accommodate a variety of alloys. RAD-CON’s team of engineers, metallurgists, and technicians work closely with non-ferrous customers to support and optimize their cycles based on the needs of copper and brass annealing.
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| LOI is the world leader in HPH (High Performance Hydrogen) bell-type annealing plants. More than 2,000 HPH annealing basis have now been installed throughout the world |
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| RAD-CON Inc. specializes in bell-type batch annealing kilns for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide. |
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RAD-CON Inc. specializes in bell-type batch annealing kilns for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
RAD-CON’s strip steel installations are renowned for their robust construction and technologically superior performance. CAPS™ real-time process modeling software along with the 100% Hydrogen Super-High Convection™ system combine to give customers the best performance for their investment dollar.
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
RAD-CON is the premier choice for Cold-Heading Quality wire producers. The 100% Hydrogen Super-High Convection™ system along with the AC/APEx™ atmosphere control system increase productivity while lowering operating costs. These innovative and proven technologies coupled with economical solutions to customers’ applications make RAD-CON the preferred brand for CHQ.
RAD-CON also services other steel wire professional processors. RAD-CON designs the best possible solution for specific annealing requirements based upon the customers’ needs. Providing 100% hydrogen systems, nitrogen systems, direct-fired industrial furnaces or radiant-tubes, RAD-CON has a design for any situation.
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Features:
Weight of loads: from 50 with more than 1000 kg.
Height: from 300 to 1100 mm
Useful diameters: from 400 to 1100 mm
Processes: Auténitisation, cementing, carbonitriding, reheated, brazing, nitriding, nitrocarburation
Maximum temperature: 1 ' 050°C
Fluids of quenching: water, polymer, oil max 200°C or salt max 450°C
Maximum configuration: several industrial furnaces of treatment and containers of quenching
Peripherals: washing machines, tramp grease separators, recuperators of salt and tempering furnaces
Industrial manipulator: semi handbook or or any automatic
Technical and economic advantages:
All possible and fluid processes of quenching
Integration perfect in your flow of production, adaptable in
any time according to the evolution of your needs
Ease of use into semi or any automatic
No waste of time in change of processes, availability
immediate with the interlocking |
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Main use:
Industrial furnaces type T are designed for continuous hardening of mass produced steel parts.
Engineered for high precision and excellent reproducibility they meet the most stringent metallurgical requirements.
Typical heat treatment applications, at temperature
up to 950 °C:
- Hardening or case hardening, i.e. gas carburizing and carbonitriding with oil or polymer quench.
- Austempering and Martempering with salt bath quench.
- SAFED OXYCAD® ontinuous nitrocarburizing process.
Hardening furnaces type T for austempering and martempering applications. The hardening furnace type T may be equipped with a salt quench tank designed for molten salt up to 400 °C.
Quench tank type GS:
The tank has thermal insulation and a heated hood over the discharge supplier of conveyor to keep parts at temperature. Heating and cooling systems are provided for heating up and holding the salt at the required temperature. |
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Industrial furnaces with band multiprocessings
Characteristics:
Processes: austenitization, cementing, carbonitriding, returned
Fluids of quenching: water, oil or salt
Maximum temperature: 950°C
Bandwidth: from 200 to 600 mm
Length of band: up to 6000 mm
Peripherals: Chargers, industrial vibrators, washing machines, tramp oil separators, recuperators of salt and tempering furnaces
Control and Supervision by our partner AXRON Swiss Technology (www.axron.com)
Technical and economic advantages:
Choice of the type of heater (Gas or electric)
Choice of the medium of quenching, the mode of extraction and the system of washing upstream or downstream from the furnace
Homogeneity of treatment and reproducibility of the results
Reduced production costs and times
Energy saving thanks to the changes of series of treatments and with a setting in fast production
Reliability and longevity of the elements thanks to their design and to nanomaterials used |
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Design Features:
- Electric or gas heating.
- Gas-tight alloy muffle, for perfect professional furnace atmosphere control and low protective gas consumption.
- Choice of protective gas systems, for external supply or built-in professional generator, to suit all industrial requirements.
- Unique SAFED mesh professional belt drive system, with reciprocating hearth plate, for smooth parts transport and low belt wear.
- Automatic control of all process parameters, for versatility and reproducibility..
Operation:
Workpieces are loaded in bulk or positioned on the mesh belt at the loading station. They pass through several heating zones inside the gas-tight muffle to the chute and drop into the quench. The workpieces are then retrieved from the quench professional tank by a conveyor suppliers. |
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| RAD-CON Inc. specializes in bell-type batch annealing ovens for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide. |
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Perfect industrial furnace for delicate gas quenching treatments thanks to the rotative cooling ensuring an excellent cooling uniformity/span>
High cooling speed
Reduction of cycle time thanks to convective heating
Fully automatic process for a perfect reproducibility of the results
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LOI Italimpianti offers a broad range of annealing and galvanizing industrial furnaces for steel rod based on in-house know-how and backed up by an extensive portfolio of reference plants.
Whether customers need bell-type furnaces for Hydrogen Batch Annealing (HPH), horizontal continuous galvanizing lines or solutions in special applications as annealing of grain oriented Si-Steel sheet, LOI Italimpianti is a reliable partner with comprehensive expertise in all aspects of steel strip annealing and galvanizing. |
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Installation exemple fitted with :
One mixed electric industrial furnaces
One polymeric quench hardening professional tank
One water quench hardening tank
2 stocking areas
One loading/unloading area
One loading system
One automatic operation control system
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Industrial furnaces with band multiprocessings
Characteristics:
Treatments: austenitization, cementing, carbonitriding, income, brazing, Brazing of noble metals or stainless steels, reheated, quenching of stainless steels to chromium 13%, hyper-hardening, sintering, recrystallization.
Maximum temperature: 1150°C
Working width of band: from 100 to 800 mm
Useful height: from 45 to 200 mm
Length of heating: from 800 to 8000 mm
Nanomaterials: stainless steels. stainless, copper, noble metals
Atmospheres: Nitrogen, Hydrogen, Air, Argon, Ammonia cracked, Mixture N2+H2, Gas endothermic
Control and Supervision by our partner AXRON Swiss Technology (www.axron.com)
Accessories for compact furnaces: gas professional mixer, ammonia craqueurs, pressure multiplier, industrial water coolers, professional cabinet of supervision with PC
Peripherals for furnaces with container of quenching: Chargers, industrial vibrators, industrial washing machines, tramp manufacturer of oil separators, recuperators of salt and tempering furnaces. |
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Annealing ovens with a professional belt width range of 100mm up to 1200mm under controlled atmosphere for a variaty of applications are available. Belt industrial furnaces are electrical or gas heated;
Annealing under 100% hydrogen for magnetic parts und temperatures up to 1220°C is also available as well as low temp. applications with neutral, reducing or controlled oxidizing atmospheres.
Atmosphere zoneing allows improved debindering or delubing; LED low energy dewaxing zone, recarburisation zone, quench cooling unit and convective cooling devices can be part of a heat treatment line.
For more information, please contact:
SARNES ingenieure OHG
thermal solutions for powder metallurgy
Hindenburgstrasse 56
73760 Ostfildern, GERMANY
tel. +49 711 349205
fax +49 711 3482302
mailto:info@sarnes.de
http://www.sarnes.de |
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The atmospheric chamber furnaces built by Ipsen have a modular design and are made of standardised assemblies. The professional furnace casing consists of a sturdy sheet steel structure.
The light-weight refractory lining inside the furnace is designed for temperatures well above the working temperature and has an extremely long service life.
Because of their modular design, our furnace systems can be customized as necessary to meet the client's specific needs. The ICTE® software family developed especially for the heat-treatment industry allows charge transfer, loading and unloading to be linked to provide fully automatic systems that can be integrated perfectly into the production flow.
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