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SmartBalancer2 – Avoid unbalance in your business
Over 50% of all problems, faults and breakdowns of machinery are directly or indirectly attributable to unbalance of rotors. This causes premature wear of the bearings, fatigue fractures and catastrophic failure or to shaft deformation. This puts your operating personnel at risk, and can result in unexpected breakdowns of machinery and systems.
Profit from the complete field balancing package
The SmartBalancer2 is a practical aid, which thanks to its comprehensive diagnosis tools, quickly gives you an overview of the state of balance of your machinery and systems. This handy, battery operated device enables rotors to be balanced quickly, cost effectively and accurately in the installed condition – in one and two planes, i.e. statically and dynamically.
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The Adash 4201 instrument is a portable, fully digital balancing and vibration analyser with the possibility of on-line measurements and data storing. It is intended for identification of bearing condition, lubrication and mechanical defects of the whole machine. It enables to apply diagnostics at the level of measurement overall values, FFT analyses and time signal measurement. Its equipment enables not only detection of occurring defects but also their detailed analysis and precise specification. It can also be used for single and two plane machine balancing and for run-up and run-out measurements. The analyser is characteristic by its very easy operation. If used with the DDS 2007 database and expert system, it is suitable for both experienced users and beginners. Also is possible to use simple A4000Download software. If used with the MDS 5.00 user software, it enables to evaluation the machine deflection shapes.
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Portable vibration measuring device for checking the vibrations caused by the tool, toolholder and spindle assembly with local correction of the unbalance.
The device is a carry-on unit which can be used to balance any rotating body – such as grinding wheels, pulleys, fans, rotors, etc. –in the workshop.
Features:
- Measures vibrations and unbalance.
- Availability of different unbalance correction methods.
- User-friendly, step by step driven unbalance procedure.
- Connectable to the bench unit BEST BALANCE 2000 Plus thus obtaining a complete manual tool and toolholder balancing machine.
- Rugged and ease to use
Advantages:
Helps to keep the vibrations within preset limits achieving:
- Longer tool life
- Better surface finishing
- Longer life of the spindle and bearings of the spindle
- Noise reduction
- Breakages prevention
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A properly balanced grinding wheel can improve the surface quality of individual parts and extend spindle life.
Marposs wheel balancer line is the best solution to continuously monitor the grinding wheel condition and immediately compensate any unbalancing during the cycle.
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Vibrometers / Balancing Instruments
MinIbalancer MI 2100
The MinIbalancer MI 2100 by Hofmann is the state-of-the-art field balancing instrument for balancing rotating machinery in one or two planes under operating conditions.
Features:
Designed for field balancing in one or two planes
Best balancing results thanks to simple, clearly structured operation
Additional measurement of overall vibrations in order to detect unbalance problems
Measurement of the condition value of rolling bearings (option)
Balancing protocol directly to external printer (option)
Handy instrument body with fold-out stand
Application:
Field balancing on site
Balancing in production and assembly under field conditions
Measuring vibrations on bearings and machine housings
Determine overall or unbalance vibrations
Monitoring rolling bearing condition
Measuring rotational speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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Balancing Scales AW 1000
Balancing scales AW 1000 are used to determine the static unbalance of grinding wheels. The balancing of the grinding wheels is performed based on the "weighed" moment of the grinding wheel unbalance.
Features:
Precise, yet cost effective balancing solution
Targeted unbalance correction
Applications:
Static balancing of grinding wheels
Static balancing of disc shaped rotors
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WE ALSO DEAL WITH ALL KINS OF EQUIPMENT
1 - Dynamic balancing
2 - Coolant Plant
3 - Smoke aspiration
4 - Pieces control
5 - Numerical diamond dressing
6 - So on, ...
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The 795M is an economical portable single channel multi-function data collector and 1600 lines FFT spectrum analyzer. It is versatile for overall values measurement, bearing condition diagnostic, spectrum diagnosis and in-situ multi-plane balancing of rotating machinery (up to 8 planes of correction, up to 16 point to check vibration). It is a simple and useful device that allows for easy condition monitoring and unbalance correction of any rotating equipment found almost in every process industries. With the Windows based “ConSpect” software, it creates an easy to use, cost effective, scalable solution that meets the needs of the novice as well as advanced user. The small, rugged, and light weight IP65 design makes it ideal for any harsh industrial environments.
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USB BALANCER
The solution for the detection and the correction of the unbalancing of rotatory elements. Directly linked to the USB port of the PC the USB Balancer allows in a few minutes the automatic identification of the rotary speed, the determination of unbalancing quantity and the instructions for the correct balancing. The absence of photocells and of any additional electronics guarantees the extreme handling of the product at very low costs. Furthermore, the USB Balancer allows:
- no need to do a periodical calibration
- quick installation
- triaxial acceleration reading with selection of unbalancing plane
- automatic reports at the end of measurements
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Active balancing
MecBalancer MB 4002
The active balancing system MB 4002 is the standard balancing system for automatic balancing of grinding wheels and spindles during operation.
Features:
Balancing during rotation in one or two planes with unbalance monitoring.
Balancing through electro-mechanical displacement of two balancing weights in the balancing head according to the split weight method.
Balancing heads with various balancing capacities for flange mounting or spindle integration.
Non-contact, wear-free transmission of energy for the actuator motors.
Four channel version for driving four independent balancing heads.
Applications:
Automatic (active) balancing of grinding wheels and grinding spindles or other rotors.
Balancing during operation without having to stop the machine.
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Every rotating component, be it a dental drill, a crankshaft or a turbine in a power station, needs to be balanced. Schenck RoTec offers a comprehensive range of products for balancing rotating and reciprocating components and subassemblies - ranging from light-weight miniature rotors weighing only a few grams to heavy-weight rotors such as a steam turbine rotor weighing 400 t .
Balancing is a critical step in the production process, and ensures the high quality of rotating components. This applies regardless of whether you are dealing with a one-off rotor in a repair shop or with large production volumes. Balancing will improve the quality and service life of your products, improve productivity and enhance your competitive position.
Schenck RoTec provides solutions for a wide range of industries, ranging from the automotive and electrical industries, the aeronautical and aerospace industries to turbomachinery construction and general mechanical engineering.
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Advantages:
- Integrated overhead rotary transfer
- Machine base of mineral casting with good damping characteristics
- Automatic sequence, secured, controlled by Soft PLC
NC axes for all movements
- Integration with production lines
- Powerful PC based industrial measuring unit
- Photo based operating manual for conversion of machine
- Picture and text based fault diagnosis
- Teleservice for measuring and control system
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Hard-bearing Horizontal Balancing Machines
HM 6 - HM 60 | HM 7 - HM 70 | HM 8 - HM 80
Universal balancing machines series HM6-HM80 are conceived for precise balancing of both rigid and flexible rotors.
Typical applications are:
- Blowers and fans for a variety of industries
- High-speed and low-speed rollers for paper and thin sheet production
- Electrical short-circuit armatures and generators for the electrical industry
- Separators / centrifuges for water processing
Advantages
- Universally applicable through modular design
- Safe handling through economic design concept
- Full range of safety equipment for all protection classes
- Easy change-over to different rotors
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Balancing Machine for Tools and Tool Holders
Tooldyne SV
Advantages:
- Improvement of machined surface quality and dimensional accuracy
- Reduction of vibration and noise
- Prevention of costly bearing damage
- In accordance with the terms and conditions of the spindle manufacturer’s warranty specifications
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The wind of change for balancing - The new horizontal balancing machines for rotors between 5 and 50 kg
The benefits at a glance:
- Compact design
- Ergonomic operating concept
- Low space requirement
- Easy installation
PASIO 5 is ideally suited to extremely small work-pieces such as miniature armatures, miniature fans and complete assemblies. They are conceived for use in research and development, in batch production or in repair shops.
Change-over to new rotor types is straightforward and only requires a minimum of time. Max. rotor weight: 5 kg
Benefits:
- Easy set up
- Installation without foundations
- Highest measuring accuracy
- Quick change-over from workpiece to the next
- Suitable for magnetized rotors
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The Pasio 50 enables accurate balancing of a wide range of rotors, for example cylindrical rotors with their own shaft journals or disc type rotors with intermediate shafts.
Max. rotor weight: 50 kg
Max. rotor diameter: 600 mm
Max. length: 1100 mm
Benefits:
- Easy installation
- One drive belt for all rotor diameters
- High performance drive for wide range of rotors
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control.
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine.
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Z5-TC: Belt drive machine for small rotors. The special design of the driving system enables the machine to be operated both with the belt placed on top of the rotor and with the belt fixed in position under the rotor. The machine base pl
Z100-TC: A belt drive machine with wrap-around belt and ZE instrument.
Z300-TCI: A belt drive machine with B11 instrumentation. The under slung belt drive allows spinning of rotors up to 400 mm diameter. Complete with drilling unit (option).
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Z10000-TC: Belt drive balancing machine with pneumatic tensioning and (optional) device for run-out measuring (whip). B11 measuring instrument.
Z20000-G: End drive machine with variable speed D.C.S. motor (constant power). The machine shown is completed with motorized pedastal displacement (optional). B10 measuring instrument.
Z50000: End drive machine with variable speed D.C.S. motor (constant power). The machine shown is completed with pedastal displacement (optional) by servo-motor. B10 measuring instrument.
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Features
- One or two planes balancing procedures developed according to the specifications of the toolholders suppliers.
- Balancing tolerances in accordance with the ISO 1940 specifications. - ISO Quality Grades: G1, G2.5, G6.3, and G16.
- User friendly PC-based operator’s graphic interface.
- Geometric and mass data of the toolholders inputted by the operator or self-acquired by the unit in learning mode.
Benefits
- Faster cutting speed for tools.
- Extended tool life.
- Prevention of spindle failure.
- Consistent production quality.
- Safe and silent operation.
- Easy integration in any networked productive architecture.
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Tool Dynamic TD 2002 is a modular balancing system made by Haimer, specially designed for toolholders and grinding wheels. It makes balancing a child's play. It can be implemented fast, because of its easy handling.
Its costs are low and its measuring accuracy can not be topped. Take balancing from now on right into your own hands! Because: Quality wins!
For further information and machines see http://www.haimer.de/english/wucht.php
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Features:
- Suitable for ISO, HSK, CAT, BT cones.
- Resolution: 0.1 g·mm
- Selection of the ISO balancing class together with the maximum permitted RPM
- User-friendly, step by step driven unbalance procedure.
- Rugged, ease to install and to use
Advantages:
- High Speed Machining (HSC)
- Better surface finishing.
- Longer life of the spindle and bearings of the spindle.
- Safe and silent operation.
- Wear and breakage prevention
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Features:
Compact dimensions
High measuring precision.
High balancing precision.
Quick return of investment
Easy to use.
Advantages:
Highly skilled operator not required.
Quick return on investment.
High level of reliability.
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V 500
VTB15: for tools and toolholders used with high-speed production machines, balancing on two planes.
V 50/100 TFM: MANUAL DRILLING - MILLING UNIT A rugged fabricated metal column supports the drilling/milling unit, consisting of a motor-driven vertically moving slide for setting up the work. The cutter spindle is controlled manually f
V 50/100 UFA: AUTOMATIC DRILLING MACHINE WITH CONTROLLED AXIS The unit is mounted on two slides with recirculating ball feed screws: one vertical slide with stroke 230 mm and one horizontal slide with stroke 300 mm; both slides are powered by
V 50/100 UF-P: AUTOMATIC DRILLING MACHINE WITH PNEUMATIC AXIS Electro-pneumatic drilling unit in which spindle feed is pneumatic while the rotary movement is driven by a three-phase motor (speed range 280-3400) Spindle stroke is 125 mm
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The latest member of the PBS-4100 family, the PBS-4100 PLUS is all new – smaller, lighter and easy to use. In minutes, you’ll know if you have a real vibration problem or not. Intelligent diagnostics helps you find problems quickly. The new standard of the aviation industry, the PBS-4100 PLUS is also a perfect fit for industrial applications. With two color touch screens and an intuitive interface, the PBS-4100 PLUS breaks new ground in engine and machinery testing.
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In our offer we have 4 balancing machines for turbochargers:
CMT 47tr - Base 'rotor balancing' machines in turbochargers balancing applied in the first stage of car turbine regeneration. On thios machine we balancing shaft and rotors of all types of car turbochargers in two planes, after dissembling turbine.
CMT 48tr - The CMT 48tr balancers called 'core' balancing machine useful in the next stage of turbine regeneration, after the bearing rings and sealing are exchanged , and after it is assembled again in the housing. Machine is balancing assebled turbochargers in two corrective planes at speed of about 30 000 rev./min. The performance conditions are similiar to engine conditions.
CMT 48ntr - One-plane CMT48ntr 'core' VSR balancing machine with max. balanced shaft rotations speed up to 220.000 rpm
Balancing is realized in the factory turbine core assembly. Balancing is realized on conditions similar to the conditions of car engine, with oil with given temperature and preassure.
Biggest advantage of this machine are semi universal adpaters based on adjustable sleeves and heads. With machine you recieve adapter set which allow to balance about 50 types of turbochargers!!!!
CMT 48 Twin - "Core" VSR type machine. This machine is the best practical and economical solution which realizes all tasks for turbine 'post-balancing'. On the two positions realizes tasks of the two balancers:
1) Two-plane CMT48tr 'core' balancing machine with max. balanced shaft rotations speed up to 30.000 rpm
2) One-plane CMT48ntr 'core' VSR balancing machine with max. balanced shaft rotations speed up to 220.000 rpm
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The balancing machine type PCXVT-CW is a vertical balancing machine for dynamic balancing of compressor wheels in 2 measuring planes.
The machine is designed for quality control, development and workshop (repairing) applications.
With an easy upgrading it is also possible to use the machine in a fully-automatic production cell.
* Features
o work piece adapting by a high-precision hard-metal pin, designed as an air bearing
o 2-plane measuring station, force-measuring
o measuring platform with hard bearing technology, round bar springs and piezoceramic measuring sensors
o two different measuring platforms R11 and R15 for different rotor sizes
o measuring on controlled air bearing
o quick PID-controller for air drive
o speed sensing by light sensor, integrated in ring nozzle
o easy and quick tool changing
o easy operating measuring software
o customer specified hardware and software features available
o option: automatic loading and unloading device
o option: automatic indexing to position
* Applications
o balancing of compressor wheels in 2 planes
o manual loading and unloading by operator
o optional: integration in balancing cell
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The horizontal, hard-bearing (force measuring) balancing machine PTB-GW is specially designed for balancing grinding rolls, e.g. in the gear or transmission manufacturing.
* Features
o Special solution for the balancing of grinding wheels
o Software for unbalance correction with two or three sliding weights in one or two balancing planes
o Compact workplace
o Can also be used to balance general rotors within the specified dimensions
* Applications
o Balancing and checking the unbalance of grinding rolls
o Grinding wheel balancing on an auxiliary shaft
o Balancing of spindle shafts, armatures, etc.
o Balancing in manufacturing, tool assembly and tool maintenance
o Unbalance check in incoming goods department
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CMT - 25 H universal balancing machine with ROTORTEST R06 measurement module
1.Subject of the offer: two plans balancing machine CMT - 25 H about the base axis of balancing. This device for weighing is being offered in the variant with the measuring ROTORTEST 600 system is equipped with color 15%u201D LCD for result visualization, keyboard for control. Providing the measuring system software is accessible in the English.
2. Technical specification:
impeller weight from 0,5 kg to 25 kg
maximum impeller diameter 410 mm
diameter of tenons of the rotor 4 - 40 mm
distance between supports 55 %u2013 650 mm
Number of planes of the correction 2
maximum readout sensitivity 0.5 gmm for the lightest rotor
Mass 250 kg
Dimensions 1500 x 1050 x 1300 mm
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Universal Balancing Machines type UHK feature piezo-electrical load cells enabling a direct, non-displacement measurement of the centrifugal force (unbalance). Through their standardised design they can be configured according to the customer specifications regarding bearing pedestal distance, rotor diameter etc.
* Features
o Piezoelectric force transducers
o Easy operation
o Protective devices according to ISO 7475 Class A through D
* Applications
o Balancing of any shaft type rotors
o In production and receiving inspection
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