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“HIGH-PRESSURE DOSING MACHINES”
The use of high-pressure technology offers many and significant advantages:
· chlorinated solvents are no longer required
· improvement in working conditions
· safeguarding and protection of the global environment
· more efficient production processes
· foams with higher quality and better physical and mechanical properties
· significant raw material saving.
“LOW-PRESSURE DOSING MACHINES”
Cannon low-pressure machines can solve the production problems of the small and medium-size business, being very well conceived and at the same time having advanced technical and technological content.
Their use has certainly been shrunk by the advent of more modern techniques and equipment, however the specific nature of some applications (low outputs, small production volumes) requires features, that only the low-pressure foaming process can offer.
For those reasons and also thanks to the development of alternative and more ecological washing systems based on chloride-free solvents, the low pressure technology it is still nowadays the most suitable, competitive and some times, the only possible solution.
Cannon basically offer a complete range of machines, which can be used in a wide range of different foaming processes:
· general purpose low pressure units
· micro shots and low output units
· high output units
· specialties - specific application niches do not only require to meter and mix polyurethane formulations, to meet these particular needs Cannon engineered dedicated mixing heads, dosing equipment and processes able to pour other type of mixture with different physical properties such as silicone, elastomers and epoxy resins.
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Designed as a "Plug and Spray" machine, the Magic Flow is the best System to ensure repeatability whilst complying with the toughest EPA legislation. The mixing ratios can be stored in a wide range of up to 50 recipes and the icon guided touch screen allows easy communication between operator and machine. The precise dosing will always ensure a perfect finish. MagicFlow for all applications - including high and low pressure with solvent or water based paint and materials - Binks MagicFlow is the best solution.
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Injection is a close mould technique that makes it possible to achieve high output production requirements while facing increasing environmental constraints and regulations.
Matrasur Composites’ RTM Classic and RTM Light machines are composed of reliable pumps for accurate metering. We offer manual or automatic injection solutions that take into consideration part specifications and the production workshop.
The polyester and epoxy machine range from Matrasur Composites proposes tailored solutions for infusion and injection that can be complemented with accessories such as injection heads, vacuum stations, counters, etc.
Moreover, Matrasur Composites is a French authorised training organism so that professional training sessions can be organised upon request.
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Satellite Paste Applicators are designed to complement an existing heat source, such as furnace or induction. These freestanding units apply single, multiple, or "ring shape" paste deposits onto assemblies. Cycling is automatic and error-free with an operator removing the pasted part and loading it into the adjoining heat source.
Applicator guns can also be mounted to a robot to apply a detailed combination of paste dots and stripes to a particular part. After the pasting cycle, the part is joined to its companion members and fixtured to the subsequent heating and cooling sequence.
Dual station system utilizes rotating mandrel technique to apply 360° stripe of Fusion Paste onto part joint area.
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DATRON PR 0500
High-capacity and multifunctional!
With the new generation of constant-volume dispensing systems DATRON sets the standard in the field of industrial dispensing for small and medium-sized components. At the heart of the dispensing system there are different, exchangeable dispensing heads which can apply a large range of dispensing and materials and adhesives. With the special DATRON accessories, e.g. module clamping systems or CAD/CAM software, set-up times are drastically reduced and productivity significantly increased. Further features such as the automatic nozzle compensation or the XYZ sensor lead to very high process reliability and repeatability also when dispensing critical components.
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SPECIAL
This product line gathers all automated or semi-automated systems, designed and built for complete or partial applications, on specific request for custom equipment, syandalone or integrated.
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Ci-DMS is a highly configurable, standard product used to weigh and dispense pharmaceutical raw materials. It is designed to ensure efficient and consistent dispensing of excipient and active materials in a secure data environment with full audit traceability.
As a pioneer in this field, our first such system being installed in 1976, we have always sought to provide the best in system scope and depth by applying the most advanced software tools and practices, always retaining a sharp focus on the practical solution.
Key features include:
- Fully object oriented, modular 3-tier (user, business and data layer)
- Designed to GAMP standards
- Compliant to 21 CFR part 11 for electronic signatures and records
- Fully validated
- Secure access, e.g. complies with NT security procedures
- Secure data, fully relational database
- Configurable interface module to allow MES/MRP/ERP compatibility
- Full electronic lot traceability and audit trail
- Operator friendly screen layouts and prompts
- Multi-lingual facility
- Maintenance and Upgrade contracts
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Description:
The CO.RA. DOSING SYSTEM allows the discharge of the product in a closed cycle drum. It is composed of an electronic weighing system and a DOUBLE VALVE. The vane of the latter transfers a large quantity of product while the rotor completes the requested dosage.
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Controlled Discharging System for Iris Diaphragm Flow Control Valves
Features / Benefits:
Actuation of iris valves where individual valve actuators are not cost effective or efficient.
Eliminates reliance on manual tools to open valves.
Eliminates worker direct exposure to the product.
Increases worker safety in situations where access to the iris valve requires an operator to climb up a ladder/platform or reach on the ground.
Can be installed as an independent discharge station for bins, drums, bulk bags, or retrofitted to existing equipment, (lifters, tablet press, bottle fillers, etc.), including integration controls.
Can be set to work on a variety of containers and valve sizes in one package.
Control packages range from simple powered open/close to fully automated systems with preprogrammed open/close, and dosing systems.
All contact materials are T-316L stainless steel with a mirrored polish. All non-contact exposed parts are T-304 stainless steel.
Control system allows for repeatability of activities that can be validated.
Standard Packages:
iValve™ Dosing System - basic package:
This package includes the powered opening system with a control package of powered open/close that is manually controlled with pushbuttons and joysticks. This system is configured to work on a single size and type of iris valve that is oriented in the same location on each container.
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The metering task becomes increasingly easier. Pre-mounted complete solutions made by ProMinent are immediately available and ready for the use in important applications. Sensor technology, controllers and metering pumps form a unit with the necessary tanks and are ready for operation without installation work.
Metering systems have three main advantages compared to single components:
* Only one supplier and contact partner
* No interface problems between single components
* No own mounting works necessary. On demand, the whole system will be supplied as premounted and ready for operation or it will be commissioned by our technicians at the spot.
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Superior resist handling
The use of high-torque, stepper motor technology results in a consistent controllable discharge volume. The discharge volume is not affected by changes in viscosity or by filter performance. Repeatable accuracy of 0.3% of the discharge volume is maintained at all times.
* Repeated precision: ±0.3% (F.S.)
* Linearity: ±0.5% (F.S.)
* Resolution: 0.01 ml or below
High Purity
The pump end utilizes a tubephragm design eliminating dead volume and low velocity areas where resist can stagnate. This prevents the collection of particles and allows the pumps to maintain the highest purity possible.
Flexibility in Applications
The discharge velocity as well as volume are easily adjusted to expand the capabilities to many resist-coating processes, including the application of small amounts of resist in a short period of time.
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For applications that do not require the flexibility of a robot, mta automation ag proposes a simple dispensing station.
The modularity of our slides and standard elements enables to find a solution adapted to the application.
The programmable electronic control allows the dispensing axes and values to be set.
The stations can be integrated into production lines for various dispensing applications.
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Characteristics of the numerical volumetric dispenser for two-component products (NBD):
- Simple setting of the dispensing parameters via numerical controller
- Adjustable dispenser volume of 2 x 0.1 mm³ to 1250 mm³
- Volumetric dispensing without valve
- Ceramic dispensing piston and cylinder (Al2O3)
- Repeatability of the dispensed volume > 99%
- Liquid or viscous products dispenser - No seals (no wear)
- Mixing by dynamic or static mixer
- Low-volume dynamic mixing chamber (interchangeable)
- Programmable dispensing ratio
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DATRON PR 1750
Versatile and flexible
With the volumetric dispensing systems PR 1750 DATRON offers a precise 3 axes portal system of a modular and compact set-up. Innovative axial systems combined with a special control system result in high dynamics. Dispensing speeds up to 20 m/min (333 mm/s) can be achieved. The user-friendly set-up as well as special dispensing accessories ensure minimum setup and programming times and thus high economic efficiency.
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Deltrol Controls Boiler Dispense Valves are direct-acting, gravity fed (up to 0.2 bar) valves designed primarily for vending applications. They are used to dispense water or similar media from a boiler tank.
Deltrol Controls offers an extensive standard product line, as well as the ability to design custom models for unique applications.
Contact one of our sales engineers to discuss your specific application
Phone: (01) 414 671 6800
Fax: (01) 414 671 6809
Email: brian-cahill@deltrol.com
Website: www.deltrol-controls.com
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Located in Rochester Hills, Michigan with additional offices around the world, Ingersoll Rand Dispense Systems creates turnkey systems for automatic and manual dispensing applications. Our complete dispensing solutions are configured from standard components to meet customer specific requirements for applications within many different industries.
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Chlorine gas dosing
VACUTROL
Change-over device (CHANGOMAT)
DOSITROL
Vaporator with safety device CSE
Our chlorine gas dosing systems are based on the vacuum safety principle and comply with the latest German safety regulations. Qualities such as the state-of-the-art standard of safety and corrosion resistance combined with only little maintenance to be done, contribute to the most distinguished reputation of our systems in the entire world.
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We offer storage and dosing stations for all kinds of chemicals and application.
For example:
Dosing systems for phosphate elimination
Neutralization systems
Water treatment systems
Waste water treatment systems
Cooling water treatment systems
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In the perfume and aroma industries there has been no satisfactory solution up until now for the accurate mixing of substances in powder form. When powders clot or form dust, this can lead to weighing errors, blocked valves etc. resulting in frequent production downtimes. And this is not even including the problematic conditions for safety at work due to the dust emissions.
With increasing frequency we were being asked by customers for powder dosing systems that would apply the dosing technology know-how for which our company is renowned, since FRICKE systems were mainly developed up until now for use with liquid substances.
Thus, the FRICKE PD1 powder dosing system was especially designed for use with the powders of the perfume and aroma industries. The system is equipped with a 4 kg scale (dissolution per 1 mg) and automates the production of 20 powder components.
The powders are stored in tightly sealed stainless steel containers with a 10 litre capacity. The containers can be equipped with different dosing elements and agitators according to the various powder characteristics. This allows a clot-free as well as dust-free processing of the powders - neither personnel nor machine systems are subjected to emissions.
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Powder feeders can be supplied in all size ranges to suit the individual application.
The design incorporates an anti 'bridging' devise to ensure uniterrupted flow.
Additives such as iron oxide, starch, vein seal, etc. have been successfully applied with this unit.
Capable of feeding various powders into the mixers such as iron oxide, vein seal, starch, etc.
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Economical, Easy-to-Use Quick Disconnect Chemical Dispensing System
The DrumQuik® PRO chemical dispensing system from Colder Products Company provides safe, easy and economic extraction of chemicals from drums, jerry cans and other bulk transfer containers while helping to reduce costly spills, contain hazardous fumes and enhance workplace safety. The easy-to-use, closed-system design combines into one integrated unit a recyclable bung closure and dip-tube with a reusable quick disconnect coupler, ensuring that both sides are sealed from point-of-origin to point-of-use.
With DrumQuik PRO, users easily dispense chemicals by removing a shipping plug and then locking the coupler in place. This eliminates the need to install, remove or clean a dip-tube, minimizing the potential for fluid or vapor contact while allowing fast changeovers.
No special tools are required to connect the coupler to the system. Clean-up and disposal are easier, because the low-cost drum insert and dip-tube are recyclable. The quick disconnect coupler can be easily rinsed and cleaned for reuse.
Ideal for single-use applications, DrumQuik PRO is made from FDA-approved polyethylene material that is compatible with most general chemical uses.
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Micro feeders Fine dosing SPA are probably the first on the market to reach such levels of excellence in term of accuracy, short dosing time and flexibility.
The ingredient is dosed in a small swiveling bowl fitted on an accurate load cell. Sensitive parts as motor reducer and scale are installed in a protective casing.
The integrated batch controller optimizes coarse and fine feeding with automatic tolerance control.
Fine dosing concept allows a ratio between coarse/ fine feeding over 30. This figure is a key point to reach fast dosing process and accuracy.
In automatic version, at the end of dosing stage the bowl rotate 360°. The ingredient is then emptied to the application point.
Fine dosing SP A
Quality of measure : 0.02 gram
Standard deviation of dosing : around 0.05 g
Dosing time : from 3 sec.
Fine dosing SP AA
Quality of measure : 0.001 gram
Standard deviation of dosing : around 0.02g
Dosing time : from 3 sec.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details see pdf data sheet
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The SILCO-MIX range of systems are compact, pneumatic or hydraulically driven piston pump metering and mixing systems.
They are used to continuously apply medium to high viscosity multiple component silicones with a fixed mixing ratio of 100:100.
The material can be abrasive as well as filled.
The material is supplied by feed pumps from original drums.
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Economy models in the 111 Series hold from 30 to 90 cubic feet of loosefill. Heavy-duty 211 Series deluxe models have 60-160 cu.ft. capacity.
Dispensing valve choices are the Square Valve® with a 49-square-inch opening and the six-inch Scissor Valve which rotates 360 degrees. Additional valves and tubing are available.
Streamline packing operations. A FLO-PACKER® dispenser eliminates loosefill waste by automatically returning overflow material into its storage bag for reuse. The FLO-PACKER dispenser's 140 cu.ft. capacity means fewer refills, and the auto return lets dispenser bags be filled without lowering. Stand-alone unit adapts to any packing line. Just put it in place, plug it in and it's ready.
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DX-250 Series Digital Dispensers/Controllers
The DX-250/255 Series dispenses low, medium and high-viscosity fluids accurately and consistently. The DX-250/255 Series is immediately usable anywhere in the world with its accompanying tools, accessories and universal power supply.
The modern-style enclosure has a small footprint and conserves workspace through exterior design that allows multiple units to be stacked and fastened on top of each other. A highly responsive air pressure and vacuum management system, coupled with a digital timing circuit, provides consistent and repeatable fluid dispensing and material waste control. User friendly firmware provides quick and easy setup function.
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Mikros™ Dispensing Pen
The Mikros Dispensing Pen minimizes waste when making microdeposits of 2-part epoxies and other assembly fluids with short working lives.
The unique 0.25cc reservoir tips are smaller than standard dispensing components and reduce production costs by allowing fast-curing materials to be mixed in smaller batches and consumed before pot life expires. The tips are available in three different sizes to handle a range of fluids and dispensing applications.
When used with an EFD air-powered dispenser, the Mikros Pen will produce consistent fluid deposits as small as 0.007" in diameter.
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Patented FoamMix systems produce foamed material from a variety of flowable sealants, incuding silicones, urethanes and plastisols at elevated or ambient temperatures.
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Patriot Chopper/Saturator
The MVP Patriot™ Standard Output System delivers power, versatility and unprecedented precision to the composites production process.
3:1 or 7:1 output system
Highly Accurate Patriot Technology
Increased Efficiency
Improved Product Quality
Modular Versatility
The Patriot™ Chop/Wetout system delivers unprecedented presion, power, versatility and rugged construction for long lasting use, Rapid Access Design (RAD) for easy maintenance, and reliable performance. This is the one the other guys compare themselves to.
The Patriot™ Chop/Wetout system is a versatile pumping system that addresses many of the problems experienced in composites material application. If your goal is to make quality parts with minimal overspray and greatly reduce waste materials, then the precision of this system is what you need.
Precision counts. The key to efficient FRP production is achieving a uniform laminate. Precise metering is the key to correct many of the quality issues, such as porosity, inconsistent thickness and more that currently face composites manufactures. With a catalyst-to-resin variance ratio of 1% or less, the Patriot™ chop system runs circles around competitive systems that tested with variance ratios of 25% - 30%.
Superior Construction. The Patriot™ Chop/Wetout System features a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ is designed and built with modular components to create the optimum configuration for your needs. Utilizing quick-change components extends the system life and allows for reduced down time. The major components change out in 10 minutes or less.
If you are looking to take your chopping operation to the next level, the Patriot™ Chop/Wetout System is the best move you can make.
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This WOLFANGEL® unit was conceived for the processing of low viscose fluid plastics. In this case, a PU glue had to be dosed for the glueing of stone tiles. The processing pressure is about 100 bar as the glue has to go through a 7,5 m long material hose before being delivered to the processing head with a capacity of 5 kg/min. Due to the short pot life, the material cannot be heated for the reduction of the viscosity.
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