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GEN3SYS®
High Penetration Drilling System
Features and Benefits
The unique geometry of the GEN3SYS® Drilling System enables excellent chip control while drilling
The GEN3SYS® High Penetration Drilling System out penetrates by up to 20% faster than other competitive drilling products.
The GEN3SYS® High Penetration Drilling System has a highly precise locating pad for absolute repeatability and reductions in TIR.
The proprietary AM200® coating increases tool life up to 25% above competitors premium coatings.
GEN3SYS® Replaceable Tip Drilling System is backed by a highly experienced technical staff
The unique design of the GEN3SYS® High Penetration Drilling System increases hole quality, surface finish, and true position when compared to other competitive products
The helical margin design of the GEN3SYS® enables maximum durability and stability when cutting forces are applied
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Take productivity to new levels. Walter and Walter Titex drilling solutions represent a wealth of inovation that reduce your costs, increase your productivity and bost your competitiveness.
Walter tools for machining, drilling, precision boring and grinding enjoy an excellent reputation among drilling specialists.
They are extremely accurate, powerful and very economical for machining steel and cast iron materials and for drilling into stainless and difficult-to-cut materials.
The smaller and deeper the hole, the bigger the challenge. Whether you need more universally applicable drilling solutions for varied applications or a highly specific and unique use, tools from Walter and Walter Titex are exact, efficient and economical.
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At AMEC we have taken our extensive and in-depth knowledge of drilling and production to create a complete deep hole drilling system, which includes three outstanding product ranges to meet the diverse and often extreme demands of deep hole drilling. This specialised catalogue covers all of the products in our deep hole drilling programme and provides detailed information on our XL and 3XL drills together with the innovative BT-A Drill, which sets new standards in accuracy, tool life and performance in this application sector.
Whatever your deep hole drilling requirements, AMEC has the solution.
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An innovative programme of high performance solid carbide drills offering an optimum blend of performance, tool life and hole quality:
- Spotting Drills
- Stub Drills
- 3 Flute Drills
- Jobber Drills
- Double Margin Drills
- Drills for Aluminium
- Drills for Stainless Steel and Exotic Materials
- Multi-Application Drills
- Straight Flute Drills
- Drills for Deep-Hole Applications
- Replaceable Head Drills
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CoroDrill Delta-C R846
Sandvik Coromant has developed a new drill, CoroDrill Delta-C R846, for Heat Resistant Super Alloy machining in aerospace applications, such as the production of gas turbine casings. The new drill is designed for the continuous and reliable production of holes in demanding HRSA materials, which place heavy demands on the cutting edge. The geometry of the new CoroDrill Delta-C is optimised for maximum efficiency in repeat short hole drilling. The new cutting edge has a more consistent curve for added strength in the outer corners where cutting forces can be highest in demanding applications. This distributes the cutting forces evenly over the cutting edge – giving an even wear without sudden changes.
CoroMill Plura
The CoroMill Plura solid carbide endmill family covers most milling applications from roughing to superfinishing, keyslot milling and chamfering.
The endmills are designed with several length options to maximise productivity from short to long reach. They are supplied in diameters from 0.4 - 25 mm and also available in an multi-edged version for super finishing and a spherical version for optimised accessibility.
CoroMill Plura endmills are supplied in three different carbide grades covering wet and dry milling in steels, stainless steels, cast iron, heat resistant super alloys, hardened materials as well as aluminium.
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The CHAMDRILLJET family features high volume production with incredible chip evacuation.
ISCAR's gundrills are for applications requiring high precision deep drilling.
- Specially tailored - drilling tools upon request
- Solid carbide drills
- UNICHAMDRILL
- Carbide drill heads, twist drill
- CHAMDRILLJET
- DR Drill inserts, soft cut
- Drilling, DZ Drill types and diameter range
- PICCOMF
- Metal chamfering tools, chamfering rings
- The PRE-THREAD DCT CHAMDRILL
- New modular chamfering drill holders
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Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
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The COMBI tool combines drilling with back chamfering into a single tool. Save time, money and space on your machining center with a combination tool.
Combine operations by adding patented chamfering systems to existing operations.
Reduce tool changes and cycle times to boost production.
Custom made tooling for boring, drilling, and countersinking with deburring.
From 9.5mm to 35mm.
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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Sandvik Coromant's drilling programme offers a wide range of high performance drilling products.
Regardless of the hole style - we can offer you the right tool for the best productivity in a wide diameter range. Both solid carbide drills and indexable insert drills are available.
CoroDrill® 880
When Sandvik Coromant recently introduced CoroDrill 880 it was perceived as a giant leap in short hole drilling. The Step Technology made the first indexable insert drill with perfect cutting force balance wich will substantially improve production economy in holemaking. Up to 100% higher feed rate and closer tolerances are achievable.
CoroDrill® 800
Sandvik Coromant also offer drills for deep holes up to 150 times the diameter in a wide diameter range in the Ejector and STS systems. Double your productivity with the new unique CoroDrill 800.
With Tailor Made and Special drills included the programme offers unlimited possibilities.
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The multi-function system enables one single tool to conduct turning, drilling and boring operations.
Features
# Minimized tool positions.
# Less programming effort.
# Shorter set-up times and reduced pre-setting times.
# Reduced stock-keeping costs.
# Drilling range: 8 - 20
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Developed in cooperation with the University of Sheffield Advanced Manufacturing Research Centre with Boeing in the UK, Dormer's drills for composite materials feature a unique, patented point design that reduces thrust and torque requirements. This improves cutting efficiency and significantly reduces splintering and delamination at exit.
There is an internal coolant option for wet machining and a diamond coated option to further enhance tool life. The range is available from 2.38mm to 20mm diameter and with overall lengths up to 310mm as a ‘special order’, allowing the end user to specify their own requirements, including sizes, applications and cutting conditions.
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- Maximizes cost savings by eliminating step drilling for deep holes
- Reduces cycle times up to 15 times over gun drilling
- Reverse web taper for maximum chip removal
- Ultra-smooth surface treatment aids in chip removal
- Coolant-thru
- TiAlN coated for long tool life
The FTO-GDXL is capable of non-step drilling up to 30 times diameter! By eliminating step drilling, cycle times are reduced up to 15 times over gun drilling.
FTO-GDXL Drills are coolant-thru and feature a reverse web taper, ultra-smooth surface treatment, and OSG’s special TiAlN coating, all contributing to efficient chip removal in deep holes. The new drill is available in sizes ranging from 2.5mm (0.098”) to 20mm (0.787”) in diameter.
These drills are capable of working in a wide variety of work materials. In trial applications, cost savings over traditional gun drills are most often measured in thousands or tens of thousands of EURO.
To request more information on this product, please visit our Literature Request Page
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Deep holes are defined by a high ratio between hole depth and hole diameter. Deep hole drilling is the preffered method for drilling hole depths of more than 10 x the diameter up to 150 x diameter. Sandvik Coromant are a world leading manufacturer of deep hole drilling systems.
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TBT single-lip drills are manufactured for any drilling diameter (1/1000 mm steps) from 0.9 mm to well over 50 mm and in overall lengths which can even exceed 2500.
Depending on the material to be drilled, the machine utilised by the customer and the particular drilling situation, we manufacture the optimum tool for your applications.
Whether in standard version or for widening already existing bores, as step tool for making precision stepped bores with minimised centre offset or as special tool for special boring, whether without coating or in a version with coating, and for the most exacting requirements, also with diamond-tipped tool cutting edge.
TBT advises you and implements your head and shaft requirements for the tools efficiently and quickly with the latest design and production methods.
The tool head and shaft are brazed with the clamping sleeve to fit your machine.
TBT always keeps several hundred different clamping sleeves in stock. Just ask for our complete offer of accessories for deep hole drilling.
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Drills are basic manufacturing tool whose speed, precision, and safety have an important bearing on the quality and efficiency of production operations.
OSG is gaining an increasingly large share of the drill market through the development of drills that ensure superior productivity.
Used in combination with OSG's taps and end mills as a total tooling solution, OSG drills provice manufacuturers with various business advantages, including cost savings.
Try with our:
- EX-SUS-GDS/GDR drills for stainless steels (No pecks anymore!)
- VP series for hardend steels with high speed drilling
- SH-DRL for quenched and tempered steels (up to 70 HRC!)
- etc....To request more information, please visit our Literature Request Page
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MDS and KDS Drills meet the industry demand for effective and efficient driling of steels, cast irons and exotic materials. Available in large to very small diameters, they offer excellent productivity and about 10 times the tool life of HSS drills.
• Increased strength - A thicker web and narrower flute increase torsional rigidity throughout the drill body, reducing oversizing and improving surface finish.
• Lower cutting forces - Positive radial rake angles significantly reduce cutting force, torque and power requirements.
• Better chip removal - The cutting edge geometry, formed by the concaved cutting edge and flute wall produces short, curled chips which are easily evacuted.
• Advanced tool materials - A titanium substrate increases tool strength, while PVD coating improves wear, adhesion-resistance and cutting forces.
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Solid Carbide Drills in Jobber Length...Fast Sprial...Three Flute...Straight Flute...Flat Drills...and Conbide Drill and Countersinks. Fractional and Metric Sizes
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METRIC SIZES from 3mm to and including 16mm
SGS Tool Company adds to its High Performance Drill line with the introduction of Ice-Carb, an Internal Coolant Drill for drilling depths up to 7 x Diameter.
ICe-Carb%u2019s unique geometry features enhance coolant flow and chip removal. Each tool comes with SGS%u2019 exclusive Ti-NAMITE-A (AlTiN) tool coating for higher thermal stability and greater wear resistance in deep hole drilling.
The tool%u2019s drilling depth potential eliminates the need for pecking in most applications and the corner protection increases tool life.
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ENGINEERED HARDFACING :
Shaped carbide, either discs or stars, are brazed onto drilling tools that are used to cut steel casing or to help remove down-hole junk.
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Solide carbide drills
Coated and uncoated high-performance drills for both dry and wet drilling applications
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Solid Carbide Drilling
KMT high performance HP Solid Carbide Drills offer the highest metal removal rate in the industry. Bottom line savings from increased speed can result in cost savings up to 50% versus competitor's products. With through coolant diameter ranges from 3,00 mm to 21,00 mm (.118" to 1.011"), the HP drill series is application specific in steel, stainless steel and high temperature alloys, and iron.
210/211/212 HP KC7515
For stainless steel and high temperature alloys.
224/225 HP KC7315
Ultra high speed drilling
254/255/256HPC KC7315
Excellent hole quality in regards to straightness ...
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The Miller high-performance drilling tools fit perfectly into the HPC philosophy of the MAPAL Group. The Mega Drill drilling tool series provides high-performance tools for solid drilling. Special cutting edge geometries which are well-suited to the material to be machined ensure technological advantages and the excellent economic efficiency of all solid carbide drilling tools. Besides the extensive standard product range also special tooling solutions for special applications can be provided.
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PCB Drills
Micron -Drills, designed for drilling printed circuit boards, play significant roles for developing electronics-related industry. They promise high-precision and high-efficiency drilling of various circuit boards with long tool life, including multilayer boards. Tungaloy’s advanced technology, with development and manufacturing of carbide materials for drills, does not allow competitors to imitate.
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BENEFITS:
- 2xØ and 3xØ for all sizes
- Large, reinforced helical flutes.
- Through tool coolant
- KAB6 connection for drilling all diameters up to 2 1/2" on 40 or 50 taper machining centers.
- Standard WCMX carbide inserts
- Coolant inducers and adjustable holders standard.
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These compacts are also used to prevent rubbing wear on steel surfaces and where it is more economical to drill less precision holes.
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Sandvik Coromant's drilling programme offers a wide range of high performance drilling products.
Regardless of the hole style - we can offer you the right tool for the best productivity in a wide diameter range. Both solid carbide drills and indexable insert drills are available.
Sandvik Coromant also offer drills for deep holes up to 150 times the diameter in a wide diameter range in the Ejector and STS systems. Double your productivity with the new unique CoroDrill 800.
With Tailor Made and Special drills included the programme offers unlimited possibilities.
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Holeshot® OTM™ Tools
Maximize your productivity and lower your cost per cut with OTM™ quality and variety.
- Grades
- Holeshot® Drills
- Coremaster® Coredrills
- WCMX & WCGT Inserts
- Stinger™ Drills
- Counterbores
- Countersinks
- TCMT Inserts
- End Mills
- Chamfer Mills
- Face Mills
- XPMT Inserts
- Aluminum Cutting Mills
- APET Inserts
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Quad-Drill line now includes 9 standard sizes, all larger than 2 inches
Up to 30% more productivity than the drills they replaced
All sizes have 4 insert stations
Currently offered in 2:1 length-to-diameter ratios
3:1 lengths coming soon
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