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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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The DUO3 off-line oil filter increases the availability and reliability of hydraulic and lubricant oil systems. For optimum oil filtration performance, more often than not filtering takes place in off-line circuits, where the oil filter can operate 24 hours a day independently of the main system, avoiding any changes in pressure and flow.
Fields of application
Typical fields of application include hydraulic systems, lubricating systems, hydraulic presses, injection moulding machines and machine tools. When rebuilding a system we recommend installation of an off line oil filter.
Design
Its low noise level and compact size make the DUO3 ideal for use in many different machines and working environments. For uniform and good circulation and oil filtration, the DUO3 has been fitted with a low pressure pump from our QPM range. This pump has few moving parts and is designed to have a long service life and consume little power.
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CJC™ Fine Filters are offline oil filtration systems with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
CJC™ Fine Filters are ideal for controlling oil contamination levels for particles, water and degradation products (oxidation resin/sludge, varnish).
The CJC™ Depth Filters have a filtration degree of 3 microns absolute and a very large dirt-holding capacity.
CJC™ Fine Filters deliver measurable customer benefits: lower operation and maintenance costs, increased productivity, and maximum lifetime for system components, in-line filters and oil.
The modular filter units are built and sized to specific customer requirements - whether the oil volume is 2 litres or 200,000 litres.
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Contaminated oil is drawn into the Parker Portable Purification System (PVS) by a vacuum of 25 In/Hg. The oil passes through the in-line low watt density heater where the oil is heated to an optimum temperature of 150° F (66°C).
The oil then enters the distillation column where it is exposed to the vacuum through the use of special dispersal elements. This increases the exposed surface area of the oil and converts the water to vapor form, which is then drawn through the condenser by the vacuum pump.
The water-free oil falls to the bottom of the column and is removed by a heavy duty lube oil pump. This pump forces the dry oil through a final particulate removal filter. Clean oil passes out of the unit, back to the reservoir — and into the system.
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
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CP capsules are designed and manufactured by Critical Process for small flow and encapsulated disposable cartridge requirements. CP capsules are offered in a wide range of pleated and depth medias and offered in four grades; general, food / beverage, electronic and pharmaceutical. Each Capsule has been designed to hold the maximum amount of filter media that can be completely and effectively utilized in a capsule. CP capsules lower the cost of filtration and reduce the need for high cost metallic housings. They are well suited for liquids and gas applications with the same attention to quality, traceability, validation and testing.
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The Series 6300 filter provides the reliability of Mott precision porous metal media in a compact inline configuration. The filter element is made up of seven porous cups, which substantially increases the area over traditional designs, and increases on-stream filter life. The filter surface area is 10 square inches.
Filter specifications.
Materials of construction: 316L stainless steel porous media, 316 stainless steel housing, seal material as specified.
Maximum operating pressure: 2000 psi.
Maximum differential pressure: 500 psi.
1/8" - 27 NPT inline inlet and outlet connections.
Filter area: 10 in2.
Filter element 100% leak tested to bubble point.
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Our bath maintenance systems combine sludge separation by centrifugal separators with foreign oil separation by DPS systems. Variable possibilities of fluid guidance allow the flexible use of these mobile systems.
According to intended use, you can choose between our separators S-15 and NZ-50 in combination with the different sizes of the DPS series. Different materials and control versions make possible the optimum integration into your system
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Headline Filters range of Disposable In-Line Filters consists of permanently welded housings with encapsulated filter elements. This makes them ideal for portable analysers and other analysis systems requiring a robust and easily replaceable filter. A choice of body materials makes them suitable for a wide range of chemical environments.
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High Pressure In-Line 4300 and 4400 Series Filter
These compact lightweight filters take up no more room than the piping itself. Excellent cool-down characteristics make it ideal for cryogenic applications. Stainless steel models have excellent fluid and gas compatibility, while anodized aluminum models with disposable microglass elements provide positive economical filtration.
Features
- Housing Materials: anodized aluminum, 303 and 17-4 stainless steel.
- Flow rates: 0-40 gpm (100 SSU oil) 1,750 SCFM at 3,000 psig (GN2)
- Pressures: 3,000 and 6,000 psi maximum operating.
- Temperatures: -320º to 800º F
- Port Sizes: 1/8” to 3/4” NPT male or female.
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Fuel Manager Style Filters
Baldwin Filters design incorporates a removable, all-metal, self-venting drain valve into the filters assembly for full compatibility with OE designs. All OE drain valves, sensors and bowls may be used with the Baldwin design.
The Baldwin Design
Baldwins design removed the OE raised Ckeys to allow universal fit on multiple OE fuel bases.
This makes filter installation easier as no alignment to the mounting head is necessary.
All primary filters are painted red, while all secondary filters are painted white. This color coding helps determine, at a glance, that the proper filter is being installed.
The metal drain valve adds versatility of use on both standard and marine applications.
Baldwins removable self-venting drain valve is standard on these filters; however, the filter can be used with the Baldwin drain or removed for use with the OE sensor or bowl.
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Applications
Fine filter for diesel and gasoline
Advantages
Extensive range
OEM quality
Recommended by machine producers
Complete solutions with filter head
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Russell Finex in-line filters for both industrial and sanitary applications offer an effective solution to your filtration requirements. Our Self-Cleaning Russell Eco Filters® improve your product quality by removing oversize contamination. They also give consistently high flow rates with no operator control necessary.
Without the need for filter bags or cartridges and with significant reductions in wasted product over traditional filters, our range of self-cleaning in-line filters are both cost-effective and environmentally friendly, hence their name "Eco Filters".
Our range of filters are designed for ease of operation and maintenance. They are simple to dis-assemble and clean without tools, allowing for fast and efficient product line changeovers, therefore increasing productivity. The units fit neatly into existing production lines, providing considerable filtration capacity without requiring excessive space.
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- Large surface area at an economical cost
- Integral Sensor Switch for automatic filter monitoring
- Media is easily and quickly replaced
- DF is duplexed for continous-run applications
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*High-acid solid core design
*Flow capacities from 1/6 through 2 1/2 tons
*Access valve to check system pressure or charge through
*Applications include refrigerators, freezers, ductless A/C and PTAC units
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The MonoScour filter is a heavy duty, high rate gravity filter designed for treating high turbidity loads and difficult particulates such as those typically encountered following chemical treatment with polymers and coagulants. It is particularly useful following clarifiers, lime softeners, in wastewater applications, cooling tower side stream filtration and all other gravity filter applications where high filtering rates are required.
The MonoScour filter is fully automatic and incorporates a self-contained backwash compartment that eliminates the need for backwash pumps and tanks. It also includes a vigorous air scour step to efficiently clean the filter media while minimizing the volume of backwash water consumed.
The Monovalve gravity filter is the predecessor to our Monoscour Filter product line.
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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Notes:
1. Element diameter is 63.5 mm with cover.
2. Pressure drop calculations based on 20 micron elements.
3. Element length is for mesh pack and does not include end fitting.
4. Polymer viscosity is 250 Pas (2500 Poise).
5. Design conditions are 241.5 Bar (3500 psi) and 343.5C (650F).
6. Vessel material is 304SS and system is designed per ASME Code.
7. System configuration is MPST's patented close-coupled design.
8. System includes manual vent valves and hydraulically automated diverter valves with control panel.
9. System prices are Ex Works Maag Factory.
Options Available:
A. Actuated Vent Valves
B. Drain Valves (manual and actuated)
C. Plunger and spool valves available upon request
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The BHS-Autopress can be used for separating moderate to poor fil-tering suspensions efficiently. Media that need to be treated in closed machines for reasons of sterility, toxicity and workplace hygiene are se-parated safely and reliably.
If required, you may also treat the cake by washing, extraction, pressing blow-out and drying. Low cake thick-ness, complete filtration without heel volume and an ex-ceptionally low level of residual moisture in the pre-dried cake ensure extremely high throughput rates.
The highly efficient cake washing process occurring in the BHS-Auto-press produces an absolutely pure product without inter-mixing. The encapsulated version (for pharmaceutical products and in GMP design) can also be used for filtering toxic or volatile media.
The BHS Autopress is made up of the following principal compo-nents:
# horizontal stack of filter plates
# movable filtration housing
# scraper
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The BHS-Pressure Plate Filter is a pressure filter that operates on an intermittent basis and is used primarily for separating solids/ liquids in average to poor filtering suspensions with relatively low solids content, for adsorptive filtration processes (adsorption through filter cake) as well as for clarifying filtration.
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The BHS-Rotary Pressure Filter is a continuously operating filter of pressure-tight design. This makes it ideal for processing volatile and hazardous products as well as for sterile processes.
Extensive subsequent treatment processes are possible, such as cake washing in one to five stages with or against the direction of flow, solids/liquid extraction, steaming, blow-out, intermediate suction, subsequent hot drying and many others. The BHS-Rotary Pressure Filter works on the principle of cake filtration and is designed for the following operating parameters:
# Pressure differences up to 6 bar
# Cake thickness up to 185 mm
# Operating temperatures up to 160°C
# Filtration capacity range 200 to 50 000 l/m²h
# Solids content from 0,5 % by weight
# Main grain size distribution 5 to 200 µm
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Filtermist collectors are low-cost, highly efficient units. These easy-to-install accessories operate under the principle of centrifugal impaction. A rotating drum draws air and mist droplets into the collector. The mist particles are coalesced into liquid which is drained back to the coolant tank. Clean, oil-free air is returned to the shop.
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The ULTRA-COR® module from KMS:
• Accommodates high solid density materials through multiple ½" diameter tubular membranes
• Resists plugging from high solids concentrate
• Withstands high operating temperatures, pH extremes, abrasive particles and has superior chemical stability
• Forgiving of system upsets
• Is easy to clean; Does not require flow reversal.
• Compact design, utilizing seven ½" diameter tubules inside each 1¼" diameter shell
ULTRA-COR® membranes are available from KMS as replacements in existing systems and for new systems. They can retrofit a 1" FEG™ tube, with certain modifications. They are available in 5' and 10' lengths.
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