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Features:
- Low level Indicator light
- Pressure regulator with water removal for incoming air
- Single valve operation to pressurize and discharge pot
- Abrasive rated discharge valving
- Cover and Screen
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Abrasive storage hopper
TSA I
Application in all the systems:
The TSA I was conceived to adapt on all new systems LDSA or already in service Its implementation does not require any adaptation and can be installed without overcost on a system already in production.
The TSA can also adapt to the other systems of the market, and for the majority without modification.
A tested technology:
The TSA was conceived by using principles simple and known, it integrates a valve into guillotine planned for an operation in an abrasive and corrosive environment.
One long period of in situ tests enabled us to validate one exceptional lifespan without any maintenance operation.
Safety:
The TSA respects all the security standards in force and is delivered with an integrated scale.
The opening of the big-bag requires cutting tool, therefore no risk that the operator cuts himself.
A strong point: facility of use:
The operation of the machines of cutting by abrasive water jet, requires an increased availability of the operator and an important autonomy for a work without operator.
With the TSA you can directly store a big bag of 1 ton or 2 tons and to have a very great autonomy.
The big bag is in charge with a means of handling (overhead travelling crane or lifting truck), it is then open via a trap door of access envisaged for this purpose. The big bag provided by LDSA does not require a cutting tool to open them on the lower part, a system "sock" is envisaged.
The big bag once opened, it is enough to open the guillotine valve and the system automatically filled SAEB ERAKAT.
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1-stainless steel tank (a) fitted with a dumper door (b)
2-stainless steel channel fitted with door for cleaning
3-scratchproof grey painted steel framework fitted with four wheels, two of which are castors with a lock
4-belt blocking with cover open
On request :
2-microswitches on the cleaning door
5-fibre optics for missing pieces
6-cover shock absorber
7-safety microswitch on rear protective panel
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General Description: A range of vibratory and conveyor type hoppers and elevators for moving bulk product to the parts orientation stage
Technical Info:
- In-line low level hopper/elevators for large difficult to handle parts.
- Cone elevators for small difficult to handle parts. Single or Twin exit chutes
- 1, 2 and 3 cu ft open front and closed front vibratory hoppers
- Stand alone electrical cabinets and controls
- Integrated PLC control for integration into automation equipment
- Hoppers are stainless steel and can be either conveyor driven or driven by our autovibes
- Elevators are customised to suit requirements
- Custom heights and overhangs
- Stainless steel construction with belts and belt flights manufactured from FDA approved plastics
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Optionals:
-Control switchboard.
-Level probe with electrical signal coming from proximity detector.
-Level probe with photocell.
Materials used:
-Painted steel.
-Painted steel with stainless steel hopper.
-All in stainless steel.
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The unique dual-stage design ensures that the fluff is mixed with the virgin material above the extruder throat. Each auger is independently adjustable and can be set to follow the extruder screw speed by monitoring a tachometer signal from the extruder.
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► Independent pipe hopper for pieces
Ø 3 to 25 mm
length 70 to 400 mm
(Synchronisation with the machine)
► Blade elevator for pieces
Ø 6 to 50 mm
length 50 to 600 mm
(Synchronisation with the machine)
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The parts to be oriented are delivered to you in: containers, cases, boxes, loose or in bags.
You need to tip the parts into orienting hoppers which will supply the vibratory bowl feeders.
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Hoists
with chains
Particularly adapted for loading iron or heavy material. They are realised according to customer specifics. By keeping a relatively low loading plan, they can lift pieces at considerable heights.
With straps
Particularly adapted for loading voluminous and light material. They are realised according to customer specifics. All hoists are prepared for the assembling of a motor vibrator, supplied on request, which allows any type of transported particulars to evacuate from the hopper. These apparatus are made out of painted iron or steel.
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Part orientation objective:
Put any type of loose parts into a machine, and find them all in the same position when they come out of the machine, one behind the other.
Ideatec's expertise combined with 31 years' experience in this sector will help you to reach your part feeding and orientation objectives, using vibratory bowl feeders.
Equipement used for feeding and orientation:
- Vibratory bowl feeders
Feeder bowls : from 120 mm to 2500 mm, cylindrical, tiered, conical, steel, stainless steel, polyamide, resin
- Bladed hoppers types EL1 to EL6
- Orienting hoppers
- Orienting elevator hopper SELEFLEX type
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The parts to be oriented are delivered to you in: containers, cases, boxes, loose or in bags.
You need to tip the parts into orienting hoppers which will supply the vibratory bowl feeders.
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These devices are entirely built in stainless steel AISI 304 and have been planned to contain at the same time the material which must be sent to the different utilizing points through a pneumatic suction conveying system. They have different geometric shapes in their outlets because of the different types of materials to allow the flow without the use of any mechanical stirrer. At the starting point of the conveying line there are the mixing valves air-product and of pipes cleaning.
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Universal unit for automatic feeding of extruders, processing machines, hoppers and storage silos. Handles powders, pellets or granulated/flaked products with some powder content.
Large filter surface area specifically designed for powdery products.
Use as stand-alone unit or integrate into complete feeding systems.
Design characteristics
- high efficiency hose filter with reverse-jet cleaning
- filter plate/filters removed in one piece for easy product changes
- product-contacted parts of stainless steel/aluminium
- electro-pneumatically operated conical discharge valve
- level indicator installed in discharge flange
- easy access for servicing the filter elements
- pre-piped and pre-wired ready for operation
- electronic control system
- large filter surface area
- large outlet diameter
- temperature range -10 to +80°C
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MANN+HUMMEL®
- Fördergeräte Baureihe FG 400
Modulare und kompakte Bauweise
Fördergutbehälter aus Aluminium-Gußlegierung oder nicht rostendem Stahl
Mit separater Gebläsestation
Abreinigung des Förderluftfilters mit Gebläse-Abluft, vor oder nach dem Fördern
Auf dem Gebläse oder auf der Förderstation angeordnetes Wechselventil
Bedienerfreundliche Mikroprozessor-Steuerung
Programmierbare Steuerungsfunktionen für:
- Fördern
- Abreinigen
- Dosieren
- Leersaugen
- Gebläse-Ausschaltverzögerung
Anzeige des aktuellen Betriebszustandes mittels LEDs
Beendigung des Fördervorganges über Zeit oder Füllstandmelder
Geräuscharmer Betrieb
Optionen:
- Füllstandmelder
- Störungsmelder
- separate Steuerung
- Zentralfilter
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Loading- and Unloading-Stations for Vacuum-Conveyors
We supply standardized and individually designed aspiration elements and feeding elbows for loading your material and make it flow for vacuum conveying. All elements are designed to fit into the available spaces for the requested product- and surrounding conditions. And they bring in the necessary additional conveying air, which makes poor flowing materials become fluid. Also available:
- product loading stations with inerting function, e.g. for products
with a content of alcohol or solvents,
- product loading stations with sterile filters, which can be flanged
directly to existing process machinery,
- product loading stations with submerging tube connections or
with clamp elements for the flexible aspiration of products
directly from bins/containers.
- Automatic discharging of barrels, drums, bags, bins and containers
- Product feeding stations
- Bag emptying systems
- Direct feeding into machines, mixers, presses, packaging machines etc.
- Containment systems
- Dust-free material handling and product loading with full control
- Stop the difficult manual handling of all sorts of bulk materials which are packed in drums and containers
- Reduce health risks at your workplace
- Protect the environment from hazardous materials
- Increase the quality of work
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HOPPER FOR BIG-BAGS TB
Use with loading bucket - to fill big-bags quickly - Clean work space -
Available in 4 widths - 4 widths available (I) for different-sized loading buckets. Chute aperture: 500 x 500mm - Tip: place a pallet under big-bag, facilitating its removal and reducing burden on hooks.
• Available options include: flow-regulating sliding gate. Adjustable leg height. • Other sizes available on request.
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Key can provide many forms of mechanical line control for the process line. We have developed numerous applications for metering product in combination with our versatile Iso-Flo® and ImpulseTM conveyors. For others, the combination of a specialized holding and metering hopper and a separate vibratory conveyor work best.
Our hoppers are constructed of T 304 stainless steel, either smooth or rigidized, depending on the product and application.
Features and Benefits:
- Application versatility
- Simple, flexible installation
- Easy sanitation
Common Product Applications
- Green beans
- Pizza toppings
- Potato products-frozen
- Poultry
- Salad-shredded mixes
- Shrimp
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Process Solutions manufactures a wide range of bins:
Capacities: 20 liters to 3,000 liters
Materials of construction: Stainless Steel (T-304/T-316L), Steel, Polyethylene, C-276 (Hastelloy ©)
Configurations:
Cylindrical
cone bottom, dish bottom, sloped bottom
horizontal or vertical
closed or open top
flat top, dish top
process bins or UN-rated
permanent legs or removable stand
Square/Rectangular
cone bottom, dish bottom, sloped bottom, pyramidal
vertical configuration
closed or open top
flat top
process bins or UN-rated
permanent legs or removable stand
Finishes:
Stainless Steel: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
C-276: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
Aluminum: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
Steel: painted per specifications.
Plastic: FDA approved material available in various FDA approved colors - standard is natural (white). A removable steel or stainless steel stand is supplied with the bin
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Ribbons used:
With PVC ribbon and vulcanized blades.
With PVC ribbon suitable for food, bottling and pharmaceutical production.
Motor: Direct fitting geared motor.
Power supply: 230/400 V - 50/60 Hz.
Materials used :Painted steel.
Stainless steel.
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Features:
Power supply: 230 V - 50 Hz on demand
110 V - 50/60 Hz
Control box : TV 91
Materials used: Painted steel.
Stainless steel.
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Overall dimensions L X L X HT: 1600 X 1000 X 2400 mm; Useful dimensions L X L X HT: 1500 X 900 X 900 mm; Height of filling of approximately 1950 mm; Opening of draining 700 X 700 mm, with a 1500 mm height; Volume 800 liters out of standard; Charge 1500 kg; Filling of a big bag of 910 X 910 X HT 1050 mm aves handles of 230 mm; 4 hooks allowing the maintenance of the big bag during the filling by the intermmédiaaire of its handles; 4 platinums with clamp hole on the ground. Special achievements on simple demande.FABRICATION FRENCH
hopper TSB 1610 is used much in the courses materials in large surfaces of do-it-yourself: it is used in particular to fill of the big bag of sand; of gravel, aggregates, of compos .....
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* Hoppers & Chutes- Custom designed to allow powder to flow into Ribbon blenders, tablet presses, encapsulators.
* Transport Hoppers- Transporting bulk powder or finished tablets.
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Storage hopper to band:
- Small capacity 20 and 50 standard dm3
- A rise in the products Allows to supply the vibrating bowls
- Compactness
- Flexible of use
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Vibrating Bin Aerator
It is a very simple device made of a rubber membrane, abrasion resistant and self cleaning,
and metal pipe, and is to be mounted against the wall of a silo.
Compressed air (at 2 to 6) bar is blown through the pipe and makes the rubber membrane vibrate against the wall of the silo. At the same time, the blown air fluidizes the dust or powder contained in the silo with a 1 metre radius of effectiveness.
- suitable for all kinds of fine powders and dust, sand, sugar, flour,
additives, talcum, filler etc...
- suitable for food powders
- working temperature: - 40°C/ 170°C (- 40°F/340°F)
- intermittent use is recommended
- stainless steel pipe (AISI 304) version: VBI type
- micro version: VBM type
- external mounting version: VBE type
- working temperature VBM/VBE: - 40°C/ 80°C ( - 40°F/170°F)
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Bulk materials are frequently stored in hoppers and silos. To do different
environemental conditions and divers product caracteristics the discharge
and empting of such hoppers and silos can cause troubles.
On the market different discharge pads are offered. Gericke uses, beside of
its RA Bin Discharger and vibrating Bin Dischargers, aeration nozzles (flow
pad). This nozzles inject the 10 Nm3 air per hour and per nozzle in to the
hopper. By this measure the airflow fluidises the product and cleanes the
inside of the compartment.
The installation of the flow pad is very easy and simple just drill a hole
with diameter 53mm and fix the flow pad with 4 screws.
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Assistance system with the flow for the powders and the powders
PROMOTION FLOW MUCON
PROMOTION FLOW is a system making it possible to solve the problems of flow of the products in the hoppers, silos or containers.
Stainless steel grids generally, are introduced into the conical part of the hopper. The crossing nuts and bolts which hold the grid are connected to an external medium where is fixed a pneumatic vibrator.
PROMOTION FLOW makes vibrate the contents and not the hopper.
This direct action on the product makes it possible to fight effectively against the independent factors which support the formation of a vault, a chimney or a segregation of product during the flow.
The grids are carried out to measure and will have a form different according to dimensions from the hopper to equip and the treated products.
Ideal for the products like: Reduce to starch potato, cement, lime, drinking chocolate, flour, clay...
After feasibility study of your application, tests could be realized with a hopper equipped with a Mini Flow Promotion. You will be able to thus note the effectiveness of our apparatus.
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