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Food product processing requires a variety of operations, such as sorting based on dimensions, shape and colour, on processing lines that run at very high speeds.
LMI's non-contact sensor vision technologies are ideal for such applications. Integrated into a single rugged and lightweight housing, our sensors dramatically reduce the costs and calibration challenges associated with machine vision component implementation. This measurably increases the quality of the final product by supplying our customers with synchronized real-time data for 100% inspection via smart sensors.
Our Food applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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Fully-automated and high-accuracy 3D inspection and measurement systems.
Half- and Full-Bridge Configurations are also Available, with a Wide Range of Stage travels & Optical Illumination Configurations.
These Systems are Built Around the Power & Easy-to-Use VisionGauge® OnLine AOI software :
Using the powerful and easy-to-use VisionGauge® OnLine software package, these systems have a simple and intuitive Windows™ interface and include a wide range of fully-integrated tools for imaging, automated optical inspection (i.e. AOI) measurements, qualitative Pass/Fail inspection, pattern matching, Optical Character Recognition & Optical Character Verification (i.e. OCR & OCV), statistics, databasing, reporting and much, much more!
Advanced software tools include: robust and very accurate Auto-Focus, wide range of advanced edge-detection based sub-pixel-accurate measurement tools, automatic registration tools, powerful, rotation independent pattern matching tools, color verification tools, "Counting & Sizing" (i.e. "blob analysis") tools, power zoom and programmable computer-controlled illumination,.
These systems include a wide range of analysis and measurement tools to allow you to successfully solve a wide range of inspection and measurement machine vision applications.
These systems are very easy to program. Everything is done using the mouse & joystick, through VisionGauge's® intuitive graphical user interface.
Quickly and easily review results, view images of "pass" or "fail" parts, export data to Excel or any other application, built-in SPC (with graphs as well as numerical & pass/fail statistics), etc... |
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INSPECTION MACHINE
FOR FABRICS DIRECTLY FROM THE RAMEUSE
Mod. ISN 220 NO STOP
The inspection, winding machine,
ISN NO STOP, allows a check of the fabric quality;this machine can be interfaced with the exit of Rameuse, or other machine kind calendar, without stop it. Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
Technical characteristics:
• Inlet fabric from J-BOX with synchronization
• Inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ř500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system |
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ř500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system |
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INSPECTION MACHINE
FOR FABRICS for wool, elastomer and precius
Mod. ISS 220 SPECIAL
The inspection, winding machine
for wool, elastomer and precius
ISS, is different from the preceding machine for the characteristic to have two angles of vision for the control of special fabrics.
The characteristic structure has been studied for facilitating the worker to the stain remover and the darning of the fabrics.
Complete of rull of automated switching can be integrated
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Doubled inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ř500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system |
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INSPECTION MACHINE
FRONT-REAR FOR TUBOLAR FABRICS
Mod. ISD 220
The inspection, winding machine, ISN NO STOP,
allows a check the quality of the front and the rear side of the fabric.
Thanks to the linear geometry and to a new system of drew-in of the fabric, the machine is able to check both the fabrics tubular that the fabrics in open, the new system of wrapping allows besides to wind the roll in hourly sense or ant-clockwise.
The machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC managed to inverter, and to the sensitive system of synchronization and the motorization of all the cylinders of transport fabric, the operator can modify in time real tension plotted and compactness roll.
Technical characteristics:
• Inlet fabric from Roll of plait
• Special draw-in of the fabric
• Double inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll in clockwise sense or ant-clockwise sense
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ř500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system |
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT WITH PLATFORM
Mod. ISRP 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Platform
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ř500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system |
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT
Mod. ISR 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ř500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system |
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Today, more than 3000 LMI/Selcom™ laser triangulation sensors are used throughout the tire manufacturing process worldwide. Sensors monitor thickness, profile and ply overlap, to name just a few applications. In-process sensing provides immediate feedback at critical stages in the production process. In this manner, faults may be found immediately and corrective action quickly applied.
Providing reliable data from surfaces with rapidly changing colour and surface properties, LMI systems integrate high frequency response 2D and 3D profiles from surfaces, monitoring items such as radial run-out, side wall profiles and tread extrusion contours.
Our Rubber & Tire applications division works closely with System Integrators & Original Equipment Machine Suppliers and Tire Manufacturers to deliver the most effective solutions for their particular sensor vision needs.
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Dynamic Systems Testing
Zwick provides test rigs and portal frames for the dynamic testing of systems components, which are designed in conjunction with your needs. |
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Based on MTI Instruments' proprietary capacitance technology, the Proforma 300 can be used on all wafer materials including:
* Silicon
* Gallium-Arsenide
* Indium Phosphide
* Germanium
...without recalibrating or electrically grounding the wafer.
Fast, Accurate, and Reliable, the Proforma 300 measures wafers up to 300 mm in diameter for both thickness and total thickness variation (TTV)
Portable and Easy to Set Up, the Proforma 300 provides the user precise non-contact measurements at critical points throughout the wafer manufacturing process.
Thickness and TTV values are obtained by placing the wafer between MTI Instruments' non-contact capacitance probes. The Teflon coated wafer stage allows for easy, non-abrasive positioning of the wafer, while removable locating pins can be utilized for precise center thickness measurements. Thickness and TTV values are indicated on the high resolution LCD display.
An RS-232 port is provided for output to a personal computer, while a parallel port provides direct output to a printer. |
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The Proforma 300SA is a semi-automated thickness measurement system for both semiconducting and semi-insulating wafer materials. Capable of handling 200 mm and 300mm wafers, the 300SA provides highly accurate, repeatable measurements of thickness, TTV, bow, warp, site and global flatness. Built around MTI Instruments' exclusive Push-Pull capacitance technology, the Proforma 300SA delivers full wafer surface scanning at the press of a button. User defined and ASTM/SEMI scan patterns are used to generate a full 3-dimensional image of the wafer.
Easy to Use....
The standard Windows® user interface makes the Proforma 300SA easy to use and set-up. Each measurement and machine parameter is selectable from a list of standard options. The control software has three levels of security, from a production environment to a full engineering analysis of wafer geometry. Customized data reports, as well as the ability to export measurement data to any spreadsheet add the ability to match the Proforma 300SA to your process needs
Wafer Specifications
* Diameter: 200mm and 300mm.
* Material: All Semiconducting and Semi-insulating materials.
* Surfaces: As-cut, Lapped, Etched, Polished, Patterned.
* Flat/Notch: All SEMI Standard Flat(s) or Notch.
* Conductivity: P or N Type.
* Wafer mounting: Bare Wafer, Sapphire/Quartz Base, Tape.
Measurements
* Thickness and TTV.
* Bow
* Warp
* Site and Global Flatness
Advantages
* Cost effective alternative to fully automated tools.
* Full 1000 uM Thickness Measurement Range without re-calibration. Extended range models available for thickness range to 1.7 mm.
* Standard Windows® User Interface. |
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The Proforma 200SA is a semi-automated thickness measurement system for both semiconducting and semi-insulating wafer materials. Built around MTI Instruments' exclusive Push-Pull capacitance technology, the Proforma 200SA delivers full wafer surface scanning at the press of a button. User defined and ASTM/SEMI scan patterns are used to generate a full 3-dimensional image of the wafer.
The standard Windows® user interface makes the Proforma 200SA easy to use and set-up. Each measurement and machine parameter is selectable from a list of standard options. The control software has three levels of security, from a production environment to a full engineering analysis of wafer geometry. Customized data reports, as well as the ability to export measurement data to any spreadsheet add the ability to match the Proforma 200SA to your process needs.
Wafer Specifications
* Diameter: 75 mm, 100 mm, 125 mm, 150 mm, 200 mm
* Material: All Semiconducting and Semi-insulating including Si, GaAs, InP Ge, SiC
* Surfaces: As-cut, Lapped, Etched, Polished, Patterned
* Flat/Notch: All SEMI Standard Flat(s) or Notch
* Conductivity: P or N Type
* Wafer mounting: Bare Wafer, Sapphire/Quartz Base, Tape
Measurements
* Thickness and TTV
* Bow
* Warp
* Site and Global Flatness |
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PV Series
Using MTII's exclusive Push/Pull capacitance probe technology, each PV-1000 module provides up to three pairs of probes for measurement of maximum, minimum and average thickness, as well as total thickness variation (TTV) and wafer bow. For applications requiring additional thickness channels, multiple PV-1000 modules can be chained together for unlimited line scans on the wafer.
Wafer saw mark detection and classification is accomplished by adding optional laser sensors to the PV-1000 module. Utilizing up to two of MTII's industry leading Microtrak - SA standalone laser heads, saw marks can be classified for orientation and depth simultaneously with wafer thickness scanning making the PV-1000 ideal for incoming wafer characterization and sorting.
Integrated data acquisition and control electronics analyze and transmit wafer data via the on-board Ethernet port at speeds of up to five wafers per second. The digital I/O port allows communication with wafer handling equipment for up to 64 classes of wafer sorting and binning. Remote monitoring capabilities allow you to see your production line data across your network or directly at the module. |
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GE Inspection Technologies designs, manufactures and supports stationary testing machines based on ultrasonic and X-ray technology for online and offline applications in the manufacturing processes as well as mobile systems for field applications. In addition, we offer systems based on Eddy Current technology and special systems in the field of metrology.
Our testing machines and systems are designed to perform individual manufacturing tests and / or to fulfill international Nondestructive Testing (NDT) standards for final acceptance test.
We offer a wide range of standard systems for numerous applications – including all former Krautkramer, Seifert and Nutronik products – to suit all specifications. Additionally, we can provide a customized solution for your specific need.
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DYXIM X-ray inspection systems from Sartorius check packed and unpacked bulk products for the widest variety of contamination including glass, metal, stones and other particles within the production process and safely lock out contaminated products.
There are 3 different versions: DYXIM - S (Single Shooter) - D (Double Shooter) and - FB (Conveyor Machine).
– Detection of metal, glass, stones, bones, ceramic and certain plastic components (PVC)
– Completeness control
– Dyxim D series for glass in glass applications
– Control of shape, volume and dimensions
– Weight control and detection of voids within the product |
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RAYCON is a product inspection system consisting of X-ray system and conveyor.
Typical applications:
• accurate and consistent detection of magnetic and non-magnetic metals, glass, ceramic, stone, bone, PVC, Teflon, rubber, reinforced plastics etc in foods
• identification of defects such as agglomerated, broken or misshapen product
• checks for low fill even in sealed packs (eg missing components)
• identification of air inclusions in sealed packs (eg tubes and cans)
• checks weight of entire product or individual areas/components and integral evaluation of over/underweight |
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Measurement repetition accuracy from ±3 µm
Graphic user interface visiTeach® for creating and storing new inspection and test sequences
Easy and precise positioning of the specimens with universal holders (glass L and V rails)
Data provision for creating test reports
Suitable for use under workshop conditions
The specimens can be tested and measured according to the following criteria:
General presence check
Thread present
Thread root, thread lead, external thread diameter
Check for foreign parts and chips
Measurement of the external shape, i.e. length, diameter, area, chamfer, radii, thread, angle, grooves, cones, number of cogs on cogwheels etc.
Centricity test |
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| OGP offers several models within its SmartScope® MVP line of dimensional measurement systems, with five models with manually-operated XYZ stages, and three models with motorized stages for fully automatic CNC measurement. Part |
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| Roll scan inspection means that gears are scanned in rolling contact with a special inspection gear. The instrument combines the simple, robust and temperature stable design of the single flank gear rolling inspection with the greatest information density of modern coordination measuring technology, yet the measuring time remains short. |
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| The pcba|inspector is a high-resolution microfocus X-ray inspection system designed for inspecting solder joints in board assemblies. |
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Special features:
Max. inspection area 24“ x 20“
Detail detectability of <2µ
Max. tube voltage of 100kV
Automated calculation of offset and annular ring width
Multiple-axis manipulation
Maintenance-free X-ray tube
Integrated noise suppression system
User-friendly image processing software
Easy and intuitive operation |
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| YXLON tire inspection systems can be used for a variety of applications: whether testing prototypes under load or quality ensuring inline mass production, whether investigating passenger cars, truck bus or off the road tires – the high resolution of images produces by YXLON´s non destructive testing systems, enables you to take fast and fact based decisions. |
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YXLON unipolar constant potential X-ray systems include 2.25 kW and 4.5 kW versions. The 2.25 kW X-ray systems have been designed and configured primarily for use in manual, semi-automated and fully automated radioscopic applications. The high energy and high dose rates of the unipolar 4.5 kW X-ray systems make them excellent candidates not only for radiographic and radioscopic applications but also for dosimetry and scanning methods like computertomography.
The typical application of each X-ray system is tailored towards specific target areas like low density applications, biological specimens (pathology), plastics and rubber compounds (MG103) and aluminum and steel applications like casting X-ray inspection (MG165 and MG226).
The unipolar 40kHz X-ray systems feature a very high output stability, a precise energy setting and an extremely fast change over to any selected new value. Any fluctuation or deviation of set values is controlled and corrected within microseconds. In addition these features reduce inspection times considerably and highly qualify the X-ray systems for inline inspection in fast, completely automated production lines.
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| The bench|mate is an economically priced, very compact high-resolution X-ray system for a variety of inspection tasks. Its modular setup enables the customer to easily upgrade the system to meet more advanced inspection requirements. |
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The ml|inspector is a high-resolution microfocus X-ray system designed for inspecting multilayer boards.
Special features:
Max. inspection area 24“ x 20“
Detail detectability of <2µ
Max. tube voltage of 100kV
Automated calculation of offset and annular ring width
Multiple-axis manipulation
Maintenance-free X-ray tube
Integrated noise suppression system
User-friendly image processing software
Easy and intuitive operation |
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The RETINAMATIC 2000 equipments are in use for the detection in real time of foreign contaminants as stones, metals, glasses, plastic, etc. In already stiff products or bulk productions with judging sensibilities that can come to 0.5mm (diameter of sphere) depending on the characteristics of the product (density of the same one).
The area of industrial application is indicated for the sectors of food: conserve, pre-coocking, frozen, 4th range, etc.), pharmaceutical, cosmetic, detergents, aerosols, etc...
This equipments allow to inspect different formats of products presentations: groups inside box, bags and metallized trays, carton, tin, etc., covering a great variety of widths and heights of product configurables. |
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| Detecting manufacturing defects such as positional, missing, skewed, misplaced, incorrect device, incorrect polarity, solder and lead d | | |
