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The APM 3DLevelScanner™ is an innovative new family of devices that continuously measure level, volume and mass of materials inside a silo or an open bin.
The 3DLevelScanner S measures practically any kind of solid material, stored in
practically unlimited variety of containers, including large open bins, bulk solid storage rooms and warehouses.
The 3DLevelScanner is unaffected by conditions such as dust and filling noises and can and have a measuring range of up to 70m.
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APM's 3DLevelScanner provides an innovative measurement method that takes the guesswork out of measuring the level, volume and mass of materials inside a silo or open bin by generating 3D maps of the contents.
The ultimate true level measurement.
- non-contact measurement.
- unaffected by conditions such as dust and filling noises.
- 3D mapping of the content surface.
- measures an unlimited variety of containers including large silos,
large open bins, bulk solid storage rooms and warehouses.
- measuring range up to 70 m.
- dust-Ex approval.
The 3DLevelScanner™ employs an array of microphones that measures and maps the entire surface area, and a patented algorithm that processes this information and generates a 3-dimensional map.
This unique device can then accurately determine the volume and mass of material, enabling an unrivaled degree of process measurement and inventory control.
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The BinMaster 3DLevelScanner utilizes a 2-dimensional array beam-former that sends very low frequency, dust-penetrating acoustical pulses and receives echoes of the pulses from multiple points on the surface of the material in the bin. The 3DLevelScanner offers multiple point accuracy as the device takes measurements from multiple points versus a single point, thereby taking into account variations that can occur on material surfaces. Standard ultrasonic, radar or cable-based units measure just one point and determine a single distance, while the 3DLevelscanner takes measurements from multiple points within the bin, ensuring greater accuracy.
The low frequency technology penetrates dust, making it suitable for environments where ultrasonics and radar may fail. It is unaffected by material type and is appropriate for powders, granulates, pellets and other solids with no need for special calibration. Employing non-contact measurement, it is suitable for foods, chemicals and pharmaceuticals. There is no risk of moving parts coming into contact with bin material. It offers long measurement range of up to 220 feet and is appropriate for tall bins (taller than they are wide). Three independent transducers promote accuracy and system redundancy, making it one of the most advanced technologies available.
The 3DLevelScanner provides the user a scaled 4-20mA output that can represent either the product or headroom volume. Using an optional HART or RS-485 connection, the user can also connect to the scanner using the 3DLevelManager software. This advanced software allows the user to view real-time data from the scanner and make configuration changes remotely from a PC.
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Gobius is installed and ready to use in 30 minutes!
Gobius is the first level indicator in the world that measures the contents of tanks in stainless steel, steel, aluminum, plastic and fibre glass from the OUTSIDE. Gobius is reliable, regardless of the tank’s size, shape, or amount of deposit on the inside of the tank wall. Level indication conducted from the outside of the tank means contact free measurement. The advantages of this is highly appreciated by the pharmaceutical, chemical and food industries, where demands on handling of corrosive and sterile liquids are very high.
Very easy to calibrate
No tanks look the same. There are always differences in e.g. size, construction, thickness and age. In order to compensate for these differences you have to calibrate the tank before you start to use your Gobius. However, the calibration only takes a few seconds, all you need to do is to press a button while the tank is full or empty.
The Gobius Technology (patented)
Level indicator Gobius is based on our innovative Gobius Technology, best described as ”knock and listen”. Every sensor that is placed onto the tank wall consists of a shaker and an accelerometer. When the shaker creates a vibration in the tank wall, the accelerator measures the size of the vibration and passes the data on to the control unit. Each sensor is only 26 mm high with a diameter of 70 mm.
Complete system
On the sensors there are strips of tape that are provided to attach the sensors directly onto the surface of your tank. All necessary cables and plugs needed to connect the sensors and panel with the control unit and to external systems are included.
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The 3DLevelScanner can measure the level, volume and mass of materials in new applications that prior technology could not reach.
It measures practically any kind of material stored in practically an unlimited variety of containers, including large open bins, bulk solid storage rooms and warehouses.
3-dimensional mapping delivers true and absolute surface level with taking care of loads that randomly form over time inside silos.
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Continuous measurement and point level detection
Endress+Hauser offers an extensive range of systems for level easurement
or point level detection.
In solids or liquids - our level measurement principles meet your needs:
- Radar,
- guided radar,
- ultrasonics,
- vibration systems,
- hydrostatic pressure,
- differential pressure,
- capacitance as well as conductive probes,
- electromechanical level procedures,
- external ultrasonics,
- microwave barriers and
- paddle switches.
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Extremely short microwave impulses with low emitted power in the C-band and K-band frequency range are emitted by the antenna system to the measured product, reflected by the product surface and received again by the antenna system. They spread with light velocity and the time from the emission to receipt of the signals is proportional to the level in the vessel. A special time spreading procedure enables a reliable and precise measurement of extremely short time periods.
By simply entering the vessel dimensions, a level-proportional signal can be displayed. An adjustment with emptied and filled vessel is no longer necessary!
The spreading of microwaves is virtually not affected by the ambient temperature and ambient pressure. Radar sensors are ideal for use under arduous process conditions. Pressures from vacuum to 160 bar and temperatures between -40 and 400°C are no problem for a radar level measurement.
Fluctuating product compositions or complete changes of the product do not influence the measurement result. A new adjustment is not necessary.
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For measuring ranges up to 70 m, VEGA now has an optimised radar technology in its program. Due to its increased receiver sensitivity (factor 40), VEGAPULS 68 delivers reliable measured values in spite of higher signal damping in solids.
Non-contacting radar measurement delivers reliable levels in dusty environments, like in storage facilities for building materials. Also in the food processing industry, in steel production as well as for level measurement of powders and granulates in the chemical industry, the extended measuring range has proven to be extremely effective. Adjustable fl anges allow the eduction of false refl ections and the optimisation of the useful echo.
All advantages in an overview
- non-contact measurement
- unaffected by dust generation
- not infl uenced by fi lling noise
- high dynamic range of the sensor
- measuring range up to 70 m
- antenna cleaning by cooling air
- dust-Ex approval
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Use this versatile instrument to continuously measure, display, transmit and control liquid level in storage tanks or pumping stations, or to monitor and totalize Open Channel Flow through any flume or weir. Mount the non-contacting ultrasonic sensor above the liquid being measured and install the watertight Electronics enclosure nearby.
- Measure Level or Open Channel Flow
- User-Friendly Calibration System
- Isolated 4-20mA (1000 ohm)
- False Echo Rejection
- 3 Programmable Control Relays
- Electrical Surge Protection
- Intrinsically Safe Sensor Option
- Self-Testing
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The Acu-Trac® Smart 485 Level Transducer is an economical level sensing solution for storage containers with depths up to 1.9 meters (76 inches) for gasoline and 2.5 meters (98 inches) for other media.
The Acu-trac® Smart 485 monitors and processes liquid levels in real time. There are two message formats available on the RS-485 bus.
The Smart 485 family is chemically compatible with a wide variety of liquids - gasoline, diesel fuel, oils, urea (Adblue), water, wastewater, ethanol, hydraulic fluid, and engine coolants. It was designed for non-contact liquid level or industrial process control applications to 85°C. The Smart 485 can be used in general industrial, heavy duty vehicle, diesel engine generators, and mining, agriculture, water and waste water markets.
The Smart 485 was designed to allow the user maximum flexibility with its user programmable features. Accurate level volume measurements are dependant on the shape and dimensions of your tank. The Smart 485 is programmable to allow for non-linear flexible tank profiling.
Other user programmable selections enable the Smart 485 to be configured for a wide variety of response times, sensing ranges and full and empty limits. The digital filtering can be used to eliminate errors due to fluids sloshing in mobile tanks. The gauge drive output can be used to specify full and empty endpoints that best suit your application needs.
The Smart 485 meets NEMA4 standards and has three different electrical outputs choices to best meet your application need - 4-20mA; ratiometric voltage (0.5 – 9.0V); and non-ratiometric voltage (0.5 – 9.5 V).
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Ultrasound level sensor SIMATIC PXS
Recording of fill levels from a distance of 3 cm to 10 m
Our sonar proximity switches sense objects of varying materials, shapes, colors or consistencies with absolute precision, flexibility and reliability.
The ultrasound level sensor is proper for level applications in containers due to its design and its technical constructions. The devices feature two switching outputs to which different distances can be assigned. This allows, for example, the minimum and maximum fill level in a tank to be evaluated. Regardless whether the objects are liquid, solid, powdery or even transparent.
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Short ultrasonic pulses between 10 kHz and 70 kHz are emitted by the transducer. These pulses are reflected by the product surface and received again by the transducer. They spread with sound velocity and the time from emission to receipt of the signals is proportional to the level in the vessel.
Latest microprocessor technology and proven ECHOFOX® software select the level echo from a number of false reflections and measure it exactly.
Just by entering the vessel dimensions, a level-proportional signal can be displayed. An adjustment with emptied and filled vessel is no longer necessary!
Thanks to different emitting frequencies, levels can be detected in a measuring range between 4 m and 70 m. Optional swivelling holders enable an ideal positioning of the sensors in the solid area.
Fluctuations of the product compositions or complete product changes do not influence the measurement results. A new adjustment is not necessary.
Advantages
- Non-contact
- Independent of product characteristics
Applications
- Level measurement of solids and liquids
- Good chemical resistance
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Features:
-Truly Non-invasive sensing technique
-Sensors bonded to outside of tank base and side wall
-20 point calibration table
-Optional local display and/or output to higher level system for up to two tanks.
-ATEX approved versions for hazardous areas available.
-4 digital outputs for high and low alarms.
Benefits:
-Fast, reliable and accurate tank contents measurement.
-Easy installation - no tank break-in, easy retrofit to existing tanks.
-No down-time during installation.
-No moving parts - little or no maintenance required.
Applications include:
-Beer/wine/cider tanks
-Refrigerant receivers
-Fuel tanks
-Distilled spirits vats
-Pure water tanks
-Liquid chlorine tanks
-Acids/solvents tanks
Two small ultrasonic sensors are clamped or bonded to the outside walls of the vessel - one on the bottom of the vessel and the other on the side, to compensate for variations in density. Signals from the transducers are fed into the processor and either displayed locally if that option is selected or output to a separate system. One processor is required per two vessels. The system calculates the height and volume of the liquid in the tank from the time taken for the signal to be received from the liquid surface.
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SSI Technologies Inc. offers two families of ultrasonic liquid level sensors - Fluid-Trac® and Acu-Trac®.
More accurate than resistive float senders, reed-switch tube sensors, or capacitive tube senders. Accuracy of level volume measurements is dependant on the tank shape and irregularities.
Fluid-Trac® and Acu-Trac® liquid level sensors are programmable to allow for non-linear flexible tank profiling. Tank irregularities are handled by our software using tank strapping profiles. Digital filtering helps eliminates errors due to liquids sloshing in mobile tanks.
More reliable - no moving parts. Resistive float senders have a wiper that slides across a resistive strip that with time can wear out and cause intermittent or complete loss of the signal.
Mounts to the same opening as the resistive float sender but does not protrude into the tank. Chemically compatible with many liquids such as gasoline, ethanol, diesel fuel, oils, engine coolants, fresh water, waste water, urea (AdBlue).
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The APM 3DLinkPro provides state-of-the-art GSM/GPRS wireless communications with all APM products. I significantly enhances customer service by providing the following key benefits:
- Easy software upgrades
- Remote analysis of data
- Remote diagnosis of system performance
- Remote system configuration
The possibility of such remote access is especially adventageous in situations where traditional wiring would require considerably more work and expense - where units are installed far from home base and/or over a broad terrain.
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Advanced ultrasonic level sensors for industrial customers. SolidAT's products provide non-contact continuous measurement of liquid and solid levels in storage and process applications. In addition, our products are deployed in open channel measurements where level gauging is converted into liquid flow.
SolidAT offers two main product lines:
Cost effective Mono-Micro line and high performance SmartScan line.
The Mono-Micro models are mono-block, 2-wire systems. The leading model is MonoScan with an exceptional range of 15 meters for its category. The MicroScan model is a 5 meter range product with an unbeatable price offering.
SmartScan models are 4-wire, two-part systems with a local sensor and remote control unit. SmartScan50 is the leading model. it was designed for harsh environment, extends a range of 12 meters and is suitable for an extremely wide range of applications. SmartScan25 is the recommended model for measuring applications requiring 40 meter range and for measuring solids.
The SmartScan and MonoScan line of products are explosion proof approved by ATEX and FM.
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Continuous Level Measurement
The external mounting and the non intrusive arrangement of a continuous level measurement are some of the outstanding advantages, that determine it for various applications like:
high- and low-pressure reactors
agitated vessels
bunkers
autoclaves
hot material containers, etc.
No matter, what the physical- and chemical properties of the measured product are nor what the shape of the vessel is.
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Automatically controlling molten metal pouring processes can provide significant returns in terms of reduced cost, improved throughput and quality – as well as the ability to remove operators from dangerous environments.
LMI sensors are broadly used to provide accurate, sub-millimeter level information from the molten metal surface during pouring, in spite of the hostile smoky, high temperature environment
Our Metal applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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Sensortechnics is a leading manufacturer and distributor of a wide range of sensors and fluid control devices. The product portfolio includes basic pressure sensors, rugged transmitters, submersible level sensors and customised pressure sensing systems from 1 mbar up to 1000 bar as well as liquid level sensors and switches, flow, oxygen and force sensors. Additionally, Sensortechnics offers ultrasonic air bubble, air-in-line, liquid level and fluid monitoring detectors. Fluid control devices include miniature solenoid valves, diaphragm pumps and electronic pressure controllers.
Sensortechnics has more than 25 years of experience in providing highly customised sensing products and in the development of complex integrated fluid control systems for OEM customers worldwide.
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With LB440-RID, the problem of weld inspections is considerably reduced. You have full and accurate information on your process - continuously!
LB440-RID is already being successfully operated in many plants world-wide.
All continuous level measurements employing rod detectors or the SuperSens point detector can be equipped with the patented Radiation Interference Discrimination LB440-RID.
The system works only with Co-60 sources - the energy of the Cs-137 radiation (660 keV) is too close to the energy of sources commonly used in weld inspections to be reliably discriminated.
Existing Berthold Technologies equipment can be easily upgraded to include the RID technology.
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Sensortechnics is a leading manufacturer and distributor of a wide range of sensors and fluid control devices. The product portfolio includes basic pressure sensors, rugged transmitters, submersible level sensors and customised pressure sensing systems from 1 mbar up to 1000 bar as well as liquid level sensors and switches, flow, oxygen and force sensors. Additionally, Sensortechnics offers ultrasonic air bubble, air-in-line, liquid level and fluid monitoring detectors. Fluid control devices include miniature solenoid valves, diaphragm pumps and electronic pressure controllers.
Sensortechnics has more than 25 years of experience in providing highly customised sensing products and in the development of complex integrated fluid control systems for OEM customers worldwide.
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The Mono-Micro models are mono-block, 2-wire Ultrasonic level sensors. The leading model is MonoScan with an exceptional range of 15 meters for its category. The MicroScan model is a 5 meter range product with an unbeatable price offering.
Monoscan
* Extended range of 0.25 to 15 meter (0.8ft to 49ft)
* For measuring Liquid, Open channel flow and Solids
* Integral LCD display, keypad
* 4-20mA output
* Automatic compensation for different environments
* Approved for installations in hazardous areas (Ex)
* Simple to install and configure
* Direct installation on tanks, vessels and reactors
MicroScan
* For small tanks and calm liquid environments
* Maximum range of 5 meters / 16ft (liquid) (extended range option)
* 4-20mA output
* Modbus over RS-485 option
* Optional four-digit LCD and remote display (80 meters)
* Direct installation on top of tanks
* Hand held programming unit
* Perfect for horizontal diesel oil tank measurements
* Fast setup, configuration and commissioning
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UFAR Ultrasonic Analog Sensors, chemically resistant
- Type: UFAR
- Measurement ranges: Sensing range 100...1000mm
- Type of protection: IP65
- Connecting head / Material: ø86 x 149 mm, Stainless steel
- Output signal: 4...20 mA (20...4 mA) via M12 plug
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The UCL-510 offers an innovative, non-contact ultrasonic level sensor with no moving parts built for challenging fluid measurement. This accurate and reliable sensor is built for general purpose, small tank applications 49.2" (1.25m) or less and offers switch, controller and transmitter capabilities in one multi-function transmitter. The UCL-510 is suited for corrosive and dirty applications and is virtually maintenance free and reduces tank system hardware. The UCL-510 combines 4 relays, 4-20mA output and pump/valve control in one small sensor. The UCL-510 offers a total solution for fluid handling and automation.
Applications:
Water and Waste Water
Control Automation
Chemical Feed
Food and Beverage
Acids, Inks, Paints
Slurries
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SolidAT provides practical cost effective solutions for wide area monitoring of assets based on our range of level meters. We focus on management of remote fuel tanks, water reservoirs, sewage flow, river level states and similar assets.
Providers of remote monitoring systems usually concentrate on communication links and control center software. These providers sometimes neglect the physical measurement aspect, which in many cases determines the quality of the complete solution. In contrast, SolidAT leverages its core expertise in level measurement to expand its offering for wireless monitoring. In our solutions, we exploit existing communication infrastructures such as cellular networks (GSM) and we propose simple-to-use local software packages for management.
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The externally-mounted Thermo Scientific LevelPRO continuous level gauge uses energy attenuation to accurately monitor and control the level of liquids, solids, foam and vapors in many different sizes and shapes of vessels. Its non-contacting design is ideal for abrasive, corrosive, high pressure and high temperature applications and the unique gamma transmission technology is unaffected by process variables such as pressure, temperature, viscosity or density. The LevelPRO features an integrated transmitter/detector that ensures high accuracy and enables operators to respond rapidly to variations in level. In addition, the extremely sensitive scintillation detector uses a small nuclear source yet provides highly accurate readings. The typical repeatability is 0.5% of the detector span. Standard detector lengths are available in 1 ft increments from 1 ft to 12 ft. Multiple detectors can be installed end-to-end to satisfy large span requirements. The LevelPRO is available in a standard steel enclosure, or an optional water-cooled enclosure for high-temperature installations. The instrument’s menu-driven setup simplifies installation.
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With our new Laser-Distance Sensors DLS-B you measure absolute distances up to 500 meters. Thanks to state of the art laser technology the DLS-B device measures with a precision of 1.5 millimeters. It represents a cost efficient solution even at extreme environment temperatures as low as -40° C.
The DLS-B is an optical measuring device. You can measure, maintenance-free, distances on natural and reflective surfaces. You determine positions on objects difficult to access or with very high surface temperatures. Just as well you can measure distances in an aggressive environment in an easy and accurate way.
Serial, analog and digital interfaces are standard features for the complete DLS-B product line. This enables you to easily connect the DLS-B to a control system (SPS, IPC or PC)
The DLS-B device runs in a “Stand-alone-mode” and independently executes all programmed functions. Thanks to the flexible range of functions an external display can be connected directly to the DLS-B device via interface RS232 or RS422. Via a digital input, measurements can also be activated from an external button or switch.
For easy configuration of the DLS-B devices, the necessary software is at your disposal
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This oil level sensor can measure the oil level continually, i.e. both in the dynamic and in the static range. It thus provides information about the oil level during overall engine operation, which in the case of construction machinery, tractors and fork lift trucks can often cover several hours. The sensor provides continual monitoring of the oil level the whole time the engine is running, thus preventing the oil level falling short of the minimum level during operation and interrupting the oil film (which would cause engine damage). Marginal influences such as vehicle tilt, cross and longitudinal acceleration are compensated by the formation of an average value in the vehicle control unit.
The sensor architecture of the oil level sensor PULS (Packed Ultrasonic Level Sensor) comprises one single multi-chip module where the ultrasonic and temperature sensor as well as an ASIC (Application Specific Integrated Circuit) are integrated. This compactness gives the sensor a higher level of impact and vibration resistance than is otherwise the case with sensors fitted with a large number of electronic components. The ultrasonic sensor integrated in the multi-chip module transmits a signal which is reflected from the oil/air interface of the motor oil. Signal delay time is measured and the height is calculated depending on the speed of sound in the medium. The damping cup installed above the multi-chip module serves to calm the medium (in particular) in the dynamic measuring range. The damping cup has openings at the base and at the tip which make permanent oil flow possible.
For more technical information please regard our catalogue.
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Pulsar's innovative dB range of transducers has taken ultrasonic level measurement into a new era. Unlike the high voltage, frequency dependent transducers of other manufacturers, which require special, protected interconnect cables, or low powered transducers built with intrinsic safety rather than performance in mind, the dB series combines low electrical power that meets intrinsic safety requirements with extraordinary high sonic power to give range and performance.
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The ITC-9071 92 kHz air transducer is designed for a variety of ultrasonic sensor products. Its narrow beam makes it a good choice for demanding proximity, position, and level sensor applications. It can be used as a transmitter, receiver, or both as needed, and is equipped with an aluminum housing.
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