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PICOMIG 180
MIG/MAG standard welding maschine
HIGHLIGHTS
Inverter DC welding machine, compact with integrated wire feed system
3-in-1: Professional equipment ready for anything with 3 full-scale welding processes
Innovative inverter technology for compact design and low weight
100% suitable for construction sites – optimised for tough assembly work applications
Functionality, resilience and safety even when dropped or on impact
Pole reversal as standard – ideal for welding with self-protective cored wires (e.g. in the open air)
Inspection window to check the wire spool level
MAIN AREAS OF USE
MIG/MAG welding: Solid wire: Steel 0.8 to 1.2 mm, CrNi 0.8 and 1.0 mm, Alu 0.8 to 1.2 mm, cored wire 0.9 and 1.1 mm
TIG welding: unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special materials, repair welding on cast aluminium components
MMA welding with rutile and basic coated electrodes: unalloyed, low-alloy and high-alloy steels, nickel-based and copper alloys
Production and repair work, metal construction, facade, heating and ventilation construction, food and chemical industries, pipeline, closed container and equipment construction, vehicle, machine, plant and tool construction, and more
FEATURES
Portable, gas cooled
MIG/MAG welding, TIG welding (Liftarc), MMA welding
4-roller drive unit
30 preset JOBs (welding tasks) – for common applications (MIG/MAG)
Robust plastic casing
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MIG/MAG - conventional all-rounders and digital experts.
Our 1000 times tried and trusted step switch controlled machine series MIRA, SATURN and WEGA or the completely digital PHOENIX inverter machine series - it's your choice!
THE CONVENTIONAL ALLROUNDER - THE STEP SWITCH CONTROLLED MIG/MAG WELDING MACHINES MIRA - SATURN - WEGA
Tried and trusted more than a thousand times over: Robust, step switch controlled - specially designed for applications in trade and industry involving tough operating conditions. They offer universal applications thanks to the many different machine versions from compact/decompact and gas /water cooled through to various wire feed units. They also offer impressive, self-explanatory and intuitive operating concepts for varying requirements - the simplest possible operation for everyone!
PHOENIX - THE DIGITAL MIG/MAG PULSE WELDING MACHINES
This is our completely digital inverter range of machines with maximum simplicity and ease-of-use for all requirements from manual to complex automated MIG/MAG pulse and standard applications. The PHOENIX range promises maximum efficiency thanks to the low-spatter welding on all materials and application, perfect ignition and welding properties with 100 % reproducible results with maximum quality and optimised control interfaces for every application - and these machines keep that promise! It's up to you: PHOENIX PROGRESS - the ideal introduction to the digital machine range - or PHOENIX EXPERT - the high-end system for complex applications, and not just in automated systems. Whichever you choose, you will get pre-programmed welding tasks (256 JOBs) so that you can concentrate fully on your work. The portable design of the PHOENIX 300 also impresses with maximum mobility for assembly work. All in all, the PHOENIX range is ideal for robot, industrial bus and mechanised applications and documentation via optional interfaces!
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The YD-350GB2 CO2/MAG inverter welding power source and the YW-35DD1YAD wire feeder with intelligent control box have been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding and easy access to the IT world.
100% full digital control
• Exact output parameters
• Excellent welding results especially between 200A to 250A
• Sharp FTT - quick and smooth arc start
• Duty cycle: 350A / 60%
• Dimensions: 510 x 380 x 494 mm (L x W x H), weight: 38 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box YD-35DE1YAD
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
Quality control
• memory for 32 program
• Monitoring function for welding current, welding voltage, wire feeding speed etc.
• Easy transfer of programs to other 350 GB2 power sources
Customer benefits
• Less spatter, constant, high quality welding lowers production costs
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial
• Mobile compact size
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The YD-500AF2 is a MAG / Pulse MAG power source for automated welding with Panasonic welding robots.
• Input Voltage / Frequency: 400V / 50 Hz
• Input: 28 KVA
• Output current, adjustable range: 40 – 500 A
• Output Voltage, adjustable range: 12 – 45 V
• Duty cycle: 500 A / 100%
• Weight: 117 kg
• Dimensions (L x W x H): 585 x 440 x 945 mm
The YD-500AF2 welding power source can be used for welding of mild and stainless steel.
Following welding methods are possible: Standard/ Pulse, Hybrid, Hard + Soft Pulse
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The YD-350GE2 MIG/MAG inverter pulse welding power source and the wire feeder YW-35DEB1YAD with intelligent remote control unit is based upon the latest generation of Panasonic digital technology. It has 100% digital controlled ensuring high quality welding and easy access to the IT world via PC based interface. It supports following welding methods: CO²/MAG, Pulse-MAG, MIG and Pulse-MIG.
Welding Power Source YD-350GE2YHD 100% full digital control
• Exact output parameters
• Suitable for aluminium, mild steel, stainless steel welding
• Quick and instantaneous arc starts
• High speed welding with less spatter with 32 bit technology
• Quick response to changes in arc length
• Duty cycle: 350A / 60%
• Sharp FTT - quick and smooth arc start
• Dimensions: 510 x 380 x 570 mm (L x W x H), weight: 66 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
• 4-drive wire feeder for aluminium, 2-drive wire feeder for mild steel and stainless steel available.
Quality control
• Memory for 32 programs
• Monitoring function for welding current, welding voltage, wire consumption etc.
Customer Benefits
• High speed, high quality, less spatter welding
• Easy parameter setting by jog dial
• Exact output parameters for easy parameter adjustment
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PHOENIX 333 PULS forceArc
Inverter DC welding machine for MIG/MAG pulse, modular
HIGHLIGHTS
Maximum efficiency thanks to low-spatter welding with all materials and applications
Perfect ignition and welding properties with 100 % reproducible results
Maximum flexibility thanks to the modular and future-oriented machine system
EWM-forceArc® – with optimised technology to shorter production times and higher quality - up to 50 % cost saving
Optimised control interface for every application: PROGRESS with simplest possible operation
MAIN AREAS OF USE
Unalloyed, low-alloy and high-alloy steels, aluminium alloys, copper and its alloys, special alloys
Solid and fluxed-core wire electrodes (0.8-2.4 mm), coated electrodes: Rutile, basic, PHOENIX 500 also suitable for cellulose
Production and repair work: Chemical and food industries, machine and plant construction, vehicle, automobile, railway vehicle and ship construction, container, closed container and equipment construction, steel and metal construction work, offshore, etc.
FEATURES
Multi-process inverter DC compact welding machine
Portable, gas cooled or water cooled with separate cooling module, compact with integrated wire feed system
115 optimum pre-programmed JOBs (welding tasks) – everything immediately accessible,16 welding programs
Multi-voltage operation (230V/400V/480V) possible (Option)
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MMAW, SAW and MIG/MAG welding units for welding up to 1400 A DC as well as Kjellberg Finsterwalde welding automats are suitable for manual, mechanised and semi-automated welding processes.
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The TIME Process is a tried and tested high-performance welding process for manual and mechanised applications that has been doing sterling service in industry for many years. By “high-performance”, we mean a welding process that achieves either a deposition rate of at least 8 kg/h, or a wirespeed of at least 15 m/min with 1.2 mm steel wire.
Now the TIME Process has been totally digitised. With all the attendant benefits that come as standard with Fronius digital welding systems, such as: 100 % reproducibility of all welding results, modular system principle, digital microprocessor control, superb welding properties.
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Metal Inert Gas welding and Metal Active Gas welding are the most widely used welding processes in the world today. The range of possible uses is especially wide in the case of the versatile MAG process, which is suitable for unalloyed, low-alloy and high-alloy base metals. This makes it ideal for use in both the production field and for repair welding. The MIG process, on the other hand, is used for aluminium and copper materials.
All in all, then, a highly versatile welding process.
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Cold Metal Transfer (CMT), a new chapter in the history of welding. The TPS 5000 CMT is a fully digital micro-processor controlled inverter welding system that supports the Fronius CMT process. Besides MIG/MAG, the system is also suitable for TIG and electrode welding.
The innovation that the CMT process introduces is that wire feeding is integrated into process control. This makes it possible to reduce the amount of heat applied; and that means no spatter on the work piece join.
The TransPuls Synergic 5000 CMT with 500 A is ideal for applications in the automotive and automotive supplies industry, avionics and spaceflight, metal working and portal building. In fact, the system is suitable for any automated or robot assisted job. The typical fields of application are thin and ultra-thin sheet joins of 0.3 mm or more, MIG soldering of galvanized sheet metal, and steel/aluminum joints.
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SYNERGIC.PRO² 170-2 - 280-2
Gascooled machines with 2-roller wire feed units
170 to 280 A, excellent ignition properties, stable arc, integrated database with over 500 different programs, digital processor control with synergic characteristic curves, standard 2 step and 4 step operation mode as well as spot and intervall welding, electronically controlled and regulated wire feed automatic system.
The revolutionary Smart Machine Control
A unique regulation concept developed by REHM in a stepped system: The arc length is not only controlled by measuring the arc voltage and the welding current, but also by digital capture of the wire feed rate.
SDI Technology(Stepless Dynamic Induction)
Innovative electronic welding choke with ultra-fast automatic regulator, for excellent ignition properties and an extremely stable arc. The choke setting can also be modified manually using the stepless controls.
RSC - Realtime Speed Control
The digital monitoring and regulation of the wire feed rate, extremely precise and in real-time.
CCM - Characteristic Curve Memory
The comprehensive, integrated welding parameter database (CCM) contains the knowledge of experts with many years of practical experience. The combination of material, wire diameter and voltage level is used to pre-select the synergy parameters required for a successful welding process. During welding, the actual values are constantly compared to the process specifications and, if necessary, corrected instantly.
RMI - REHM Machine Interface
Sets the welding energy using the material thickness alone, all the appropriate welding parameters are then selected automatically.
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The Origo™ Mag C171, C201 and C251 are step regulated welding power sources for MIG/MAG welding. A built-in wire feeder and the low weight of the units make them perfect, practical solutions for use on farms, in repair shops and for light production applications.
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PANTHER 200 PULS
230 V pulse current source
200 A welding current
Extremely compact construction
Low weight
Suitable for field installations
Simple to operate
49 programmed synergic characteristic curves for stepless and pulse operation
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MEGAPULS 250
Multifunctional impulse welding power source with the most modern inverter technology and the revolutionary REHM SMC® technology.
The MEGAPULS 250 produces excellent and extremely precise welding results when MIG/MAG impulse arc welding, conventional MIG/MAG, MIG brazing, electrode hand welding and WIG-DC welding. Thanks to its compact format and low weight, the MEGAPULS 250 is also extremely mobile.
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MEGAPULS 300 to 500
Wide range of uses from MIG/MAG pulsed arc welding, MIG/MAG welding, MIG soldering to stick electrode welding for all standard materials, such as non-alloyed and alloyed steels, special steels, aluminium and galvanized sheets
Maximum economic efficiency thanks to practically spatter-free welding
Perfect welding results thanks to
- Super-fast reacting, precise, digital arc length control
- Controlled droplet transfer
- Maximum reproducibility and setting precision of the digital current source
- Automatic ignition, welding and crater filling programs for every material
- Memory for up to 63 application-specific settings
- The right synergy characteristic for every material
- Automatic correction possibility for all voltage-dependent values of the synergy/welding characteristics when different intermediate hose bundle lengths are used (1.4m, 5m, 10m and 15m)
Rapid diagnostics and help worldwide with the REHM WINDOWS software GWS (Global Welding System)
Very simple operation thanks to
- Single-button control, with the welding energy as leading variable,
- Synergy control providing the welding process with optimum values at all times
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Automig is a complete range of mobile, stepregula-ted MIG/MAG welding machines for professional sheet-metal welding.Rally MIG 160, the smallest "member of the family" (without spot and interval facilities and with four adjustment steps), is only available as a mono-phase machine. The other Automig machines with respective maximum out-puts of 180, 200 and 250 A, are available as both mono-phase and three-phase machines.
From 230 to 400 V
The operating range of the machines is reflected in the fact that several of the Automigs are switchable from 230 to 400 V, have many adjustment steps, spot and interval facilities, four-stroke and the possibility of adjustment of wire-feed speed from the torch handle.
All the varieties of Automig have excellent welding properties in the dip-transfer area using either CO2 or mixed gas. Automig is available with an outlet for electric tools and a wide range of accessories for body work.
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KR2
Cable-less remote controller increases mobility and reduce disconnection trouble.
Condition setting is easy even for an unexperienced operator.
* Low spatter and high arc stability
* Power saving by the adoption of new idle power saving circuit
* Compact and space saving
* Safety structure applied IP23
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GB2
High Grade Welding by Full Digital Technology
* Selectable various types of wire feeder
* LED monitor which can monitor welding condition and motor feed load on the controller
* Improve welding quality specially in low voltage range (30 - 120A)
* Lightweight and space saving
* Most suitable for the welding of mild steel and stainless steel
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COMPACT 240M
COMPACT 270-310-360-364-410
Aseries of industrial semiautomatic welding equipment with built-in wire feeder, suitable for professional and industrial applications. COMPACT power sources, in their innovative and user friendly design, ensure excellent welding characteristics on any material, aluminium and stainless steel included, by granting a very stable arc in any welding position. Robust and easy-touse, COMPACT power sources are suitable to be used in industry, fabrication work, car body repair, agriculture and maintenance.
- Excellent welding performance on any metal and thin lamination sheets
- QBS Feeding Motor Quick Brake System for constant and repeated arc striking
- Quick connection for the ground cable
- Innovative and user friendly design
- Metallic main structure with shock-proof fibre compound front frames
- Control panel protected against accidental impact
- Large ergonomic handle for an easy manoeuvrability
- Sloping front control panel, easy to read and adjust and highly visible from any direction
- Standard version supplied with cylinder carriage and robust wheels
- Eye-bolts for easy lifting
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DIGISTAR 250
DIGISTAR 250 SV
MULTIFUNCTION INVERTER POWER SOURCES FOR DUAL-PULSED MIG, PULSED MIG, MIG/MAG, MMA AND TIG.
The synergic multifunction DIGISTAR 250 and DIGISTAR 250 SV power sources, based on the most modern IGBT inverter technology and fully digital controlled, allowing premium welding quality in both MIG/MAG and Pulsed / Dual-Pulsed MIG on all materials and particularly on stainless steel, aluminium and galvanized steel, by minimizing any reworking job thanks to their spatter free welding.
Innovative, robust and easy-to-use, DIGISTARS represent the ideal solution for any application requiring high precision and repeatability of the achieved results, by making these power sources perfectly suitable for the most qualified industrial and professional jobs, particularly in qualified maintenance and automotive sector. Their lightweight and reduced size provide the portability and their very high technological content makes them star performers even in toughest working conditions.
DIGISTARS versatility allows the operator achieve optimal results both in TIG by lift mode striking and in MMA welding.
DIGISTAR 250 SV benefits the %u201CSmart Voltage%u201D pluspoint, which automatically links the unit to both single phase (200 - 400 V) and three phase (230 - 460 V) primary voltages.
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With complete flexibility regarding the choice of materials and welding consumables, Flex extends the limits for welding jobs that can be done in the
MIG/MAG process. "Switch on, press and weld". The fully digital, user-friendly Flex welding machines are equipped with synergy and pulse functions and MIG brazing as standard.
Flex 3000 C is used by a number of Europe's lea-ding auto manufacturers for sheet-metal welding of both aluminium and high-tensile steel, and MIG brazing of galvanised steel. Flex 3000 is program-med using the integrated MigaCARD® which holds both program data and machine soft-ware. This makes it possible to reprogram the machine for changed setups in new materials, wires and gases.
FLEX Inverter-based MIG/ MAG with pulse
Flex 3000 DUO has outl-ets for two MIG torches and two possibilities of wire-feeding but still only one control panel. Flex 3000 DUO makes it both faster and easier to switch between processes - e.g. MIG brazing and welding.
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GE2
High grade welding of stainless steel and aluminum by Full Digital Technology
* Minimizing spatter generation and excellent bead appearance by Hybrid Pulse technology newly developed for Full Digital.
* Instantaneous arc start by encoder motor and new CDM control
* Superior performance for aluminum, stainless steel and mild steel
* Simple operation by simultaneous use of jog dial and direct keys
* Monitoring software is available for the quality control. (option)
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Shows its muscle welding thin sheets of mild steel, stainless steel, and aluminium.
Designed for ease of use when welding mild steel and stainless steel.
Power compact 200ETC
Inverter super auto
200A2, 350CA2, 500CA2, 500CAD
200CS2, 350S2, 500CS2
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Machines for SAW welding in combination with Kjellberg Finsterwalde welding power units provide a wide range of technological solutions for effective use in industrial welding production.
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SYNERGIC.PRO² 230-2 AM
The new special types of welders for thin sheet applications such as MIG brazing of galvanised and aluminium-coated sheet steel panels.
Excellent ignition properties, stable arc, integrated database with over 500 different programs, digital processor control with synergic characteristic curves, standard 2 step and 4 step operation mode as well as spot and intervall welding, electronically controlled and regulated wire feed automatic system.
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MEGA.ARC 250-4 – 300-4
- The capacity for continuous remote control adjustment gives you great gains in spacial independence and reproducibility of the weld seam:
- Control of the welding energy from the torch with a control potentiometer during welding
- Control of the welding energy with up/down switches on the torch during welding
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SYNERGIC.PRO² 230-4 - 450-4
Gascooled machines with 4-roller wire feed units
230 to 450 A with 4-roller wire feed units, excellent ignition properties, stable arc, integrated database with over 500 different programs, digital processor control with synergic characteristic curves, standard 2 step and 4 step operation mode as well as spot and intervall welding, electronically controlled and regulated wire feed automatic system.
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SYNERGIC.PRO² 230-4 QUATTRO-MIG
Equipped with additional synergy characteristic curves for aluminium materials, this special quattro version of the SYNERGIC.PRO² is recommended for the welding of particularly thin wires.
Excellent ignition properties, stable arc, integrated database with over 500 different programs, digital processor control with synergic characteristic curves, standard 2 step and 4 step operation mode as well as spot and intervall welding, electronically controlled and regulated wire feed automatic system
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SYNERGIC.PRO² 350-4 W - 450-4 W
Watercooled machines with 4-roller wire feed units
4-roller wire feed units, watercooled machine equipped particularly strong water circulation cooling with heat exchanger system, available with separate wire feed unit (WS), excellent ignition properties, stable arc, integrated database with over 500 different programs, digital processor control with synergic characteristic curve, standard 2 step and 4 step operation mode as well as spot and intervall welding, electronically controlled and regulated wire feed automatic system.
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SYNERGIC.PRO² 500-4 und 600-4
Watercooled machines with 4-roller wire feed units
This new part of the successful SYNERGIC.PRO² range for MIG/MAG welding with 500 or 600 A power is specially suited for heavy duty welding. SYNERGIC.PRO2 500 and 600 feature an extra-tough machine design, phenomenal power on tap and very easy usage and are thus water cooled power packs for extreme applications.
- Especially for heavy steel industry
- Best welding results on thick and thin materials
- Highest duty cycle – power beyond the limits of most machines
- Consistent and reliable
- Amazingly easy operation
- Maximum scope for welding steel, stainless steel and aluminium
- Revolutionary machine-control-concept SMC®
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