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The Quad-Extra magnetic chucks are the revolutionary proposal of TECNOMAGNETE for all machining operations on milling machines and machining centres.
They get easily installed on any type of machine, they don't overheat and being insensitive to any possible electrical break-down, they are intrinsically safe.
The "electro-permanent" patented technology used requires the electrical feeding only for few seconds to energize and de-energize the magnetic field, then the connection can be removed while the chuck will keep the workpiece safely clamped.
The workpiece is totally free for the full machining on 5 faces in a single set-up.
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Permanent-electro magnetic chucks for turning operations.
The PR/S model is dedicated to grinding and finishing operations.
PR/H version for heavy turning operation.
No machining vibrations - full machining in a single setup.
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Power Matrix electro-permanent magnetic chuck.
Powerful one-touch, failsafe clamping. Power is only used for switching. If the power fails the load stays held.
Fast and efficient workholding:
Access 5 faces of the workpiece without obstruction.
Single operation non-stop machining.
Work on multiple parts in the same job
No need for bespoke fixturing.
No heat generation, uniform clamping means no distortion of the workpiece.
Many sizes and configurations to suit almost all workholding applications
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MDS for Spark erosion :
Permanent-electro magnetic chucks for EDM machines.
It's equipped with dedicated washing channels.
Steel/brass surface for high reliability in time.
Cubotec for horizontal milling :
Now with Cubotec all advantages given by Super-Quad chucks are combined with the flexibility of a system designed for horizontal spindle machine tools.
With Cubotec it's easy to fix pieces with different shape and dimension, as well with surfaces bigger than clamping area, using the full strokes of the machine.
Radial-Pole for turning :
Permanent-electro magnetic chucks for turning operations.
The PR/S model is dedicated to grinding and finishing operations.
PR/H version for heavy turning operation.
No machining vibrations - full machining in a single setup.
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Magnetic clamping technology, magnetic clamping plate, especially designed for injection moulding machines, rubber processing machines, die casting machines and presses for various types of metal forming. Stable from 80°C up to 240°C. Dies and moulds, even if not standardised, can be easily and swiftly changed. Evenly distributed clamping force all over the clamping surface ensures clamping almost without distortion, which means higher product quality and less tool wear, reduced downtimes and set-up costs and hence increased productivity.
The "M-TECS" product line embodies magnetic clamping technology, means quick clamping at highest level and offers the user substantial benefits:
• moulds, even not standardised, can be easily and swiftly changed without need for retooling
• the evenly distributed clamping force all over the clamping surface ensures low-distortion clamping, which results in higher product quality and reduced tool wear
• the evenly distributed magnetic force all over the clamping surface ensures optimum contact between the mould and the magnetic heating plate
• lower cost of maintenance and repair is the logical consequence
• no downtime for heating up or cooling down in the press
• shorter stay in the hot area, less burning
• no T-slot between the heating plate and the mould
• more homogeneous temperatures inside the mould
• reduced downtimes, less set-up costs, thus more productivity
• reduced set-up times allow small batches to be processed
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All advantages given by the permanent-electro magnetic chucks combined with the flexibility of a system designed for horizontal spindle machine tools.
With Cubotec it’s easy to fix pieces with different shape and dimension, as well with surfaces bigger than clamping area, using the full strokes of the machine.
Unique characteristics of stability, rigidity and robustness are achieved by the solid block construction made from a solid block of steel.
The subsequent integration of the magnetic circuit Super-Quad into the bee-hiving structure makes it possible to leave neutral zones for an easy positioning of reference pins and stops.
Cubotec is available in 2 different configurations:
C1: 1 face with magnetic surface, the other with T-slots for conventional clamping of a-magnetic material.
C2: with both faces with magnetic surface.
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Magnetic clamping systems, especially designed for injection moulding machines, rubber processing machines, die casting machines and presses for various types of metal forming. Stable up to 240°C. Dies and moulds, even if not standardised, can be easily and swiftly changed. Evenly distributed clamping force all over the clamping surface ensures clamping almost without distortion, which means higher product quality and less tool wear, reduced downtimes and set-up costs and hence increased productivity.
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The "M-TECS" product line embodies magnetic clamping technology,
means quick clamping at highest level and offers the user substantial benefits:
• injection moulds, even if not standardised, can be easily and swiftly changed without the need for retooling
• the evenly distributed clamping force over the entire clamping surface ensures low-distortion clamping, which results in a higher product quality and reduced tool wear
• lower cost of maintenance and repair is the logical consequence
• reduced downtimes, less set-up costs, thus more productivity
• reduced set-up times allowing small batches to be processed
• safe and effortless handling, thus operator friendly work
• process monitoring gives absolute safety - more safety for the operator and the machine
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ELECTRO-PERMANENT SYSTEM FOR MILLING
Grid magnetic plates
Center hole Ø 50 H7,
lateral referenceres and grid
pitch 50 mm with hardened
bushings for a highest workpieces
positioning repetability.
Elicoils in inox steel
10GOOD REASONS FOR CHOOSING
THE ELECTRO - PERMANENT SYSTEM
1 - No energy consumption: the chuck absorbs power only for a few seconds during the magnetizing and de-magnetizing
phases.
2 - Always safe: if during the working plase current is cut out, the chuck remains magnetized.
3 - Immediate work loading/unloading piece: only a few seconds for loading/unloading the piece from its working position.
4 - Simple and practical: very simple commands from the pushbutton panel.
5 - Extremely accurate machining: the fixing force is electronically proportioned to the machining at hand by precisely
adjusting the magnetic power.
6 - Perfect clamping: since it is uniformly distributed along the surface, it allows a finishing quality without deformations.
7 - Totaly free working surface: the working face are free and clear of neutral points used for mechanical fixing.
8 - Flexibility: prompt, since the discharged chuck is immediately ready to accept a new piece, even of a different size.
9 - Reduction of others costs: all structures and other dedicated casings are eliminated even as a traditional cost items.
10 - Machine full exploitation: during machining, all available working surface is used.
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Quad-Extra magnetic chucks are the revolutionary proposal for all machining operations on milling machines and machining centres.
The workpiece is totally free for full machining on 5 faces in a single set-up.
Self-shimming system enables clamping warped-surfaces pieces.
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WALKER BRAILLON MAGNETICS chuck's range
offers efficient and State-of-Art solutions for every turning & grinding applications.
Due to its extremely strong construction and reliable watertighness, WALKER BRAILLON MAGNETICS chucks provide accuracy and stable clamping solutions.
WALKER BRAILLON MAGNETICS clamping systems differ from other systems through thier unique design which allows a maximal flux concentration, thus an extremely strong clamping force.
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WALKER BRAILLON MAGNETICS chuck's range
offers efficient, reliable & state-of-art solutions for Grinding applications.
Due to its extremely strong construction and reliable watertighness, WALKER BRAILLON MAGNETICS Electro-Permanent chucks provide accuracy and stable clamping solutions.
WALKER BRAILLON MAGNETICS clamping systems differ from other systems through thier unique design which allows a maximal flux concentration, thus an extremely strong clamping force.
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Quick Mould Change magnetic chucks for High Temperature presses
WALKER BRAILLON MAGNETICS offers on-request clamping solutions for every High Temperature application.
Plastic Injection & Compression (Rubber, Silicon) or metal Aluminium, Zamac, Magnesium).
- Quick mould and dies change
- Flexibility and universality: application for any size of mould, no standardization of the mould back plates required
- Compatibility with all types of machines
- Service temperature : up to 250°C
- Important holding force
- Possiblity of integration of any type of heating system : rods, heating fluid, cables etc..
- Utilization without human intervention
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WALKER BRAILLON MAGNETICS chuck's range offers efficient and reliable solutions for every milling applications.
Due to its extremely strong construction and reliable watertighness, WALKER BRAILLON MAGNETICS chucks provide efficient and stable clamping solutions.
WALKER BRAILLON MAGNETICS clamping systems differ from other systems through thier unique design which allows a maximal flux concentration, thus an extremely strong clamping force.
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Magnetic chucks for Rail Milling
Thanks to 15 years as world leader in rail clamping applications, WALKER BRAILLON MAGNETICS offers efficient and state-of-the-art Magnetic Clamping Sytems for rail milling machines.
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- Fine grinding within reach
Thanks to its solid construction and the evenly distributed magnetic force, you can grind accurately without deformation.
- Aesthetic, highly accurate design
The construction not only functions as a unity; it has expressly been designed like that. Monoblock body, top plate and steel frame are mechanically and magnetically bonded, and offer an exceptional stability and precision.
- High degree of reliability and efficiency
The entire width of the Neomicro2 can be loaded, whilst maintaining a high holding force. The system power also allows for holding uneven work pieces.
- High magnetic clamping force
The twin Neodymium magnetic system generates a force of 130 N/cm2; a staggering 60% more than the average micro pitch chuck.
- Low remanence
Residual magnetism is negligible, enabling you to easily remove your work piece from the holding surface, once the chuck is deactivated.
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At clamp (magnetized)
Energize electromagnet coil for 0.5 second.
Pole of Alnico magnet is inverted.
Neodymium magnet and Alnico magnet become homopolar.
Magnet core turns to a powerful magnet to adhere
the workpiece.
At unclamp (Demagnetized)
Energize electromagnet coil for 0.5 second.
Pole of Alnico magnet is inverted.
Magnet line of Neodymium magnet and Alnico
magnet does not go out from the surface of magnet
core. Thus it unclamps the workpiece.
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The Alpha Mill Round Milling Chuck is a Permanent-Electro Magnetic System—it requires electricity for just a fraction of a second to polarize the magnets contained within the chuck.
No electricity is required to maintain the magnetism and is therefore "failsafe." The Alpha Mill Round provides significant magnetic clamp force for milling, drilling, tapping and other machining processes, while managing the magnetic flux.
Perfect for :
- Job Shops, Mold Shops or Production Machining
- Squaring Up
- Five Face Machining
- Thru Machining
- Pallet Applications
- Large Plate or block Applications
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This universal workholding chuck offers maximum effective holding on the widest range of workpiece shapes and sizes. Its effectiveness is considerably enhanced by the new low profile feature, which adds more head room under the wheel. Only 3 1/2" in height, this new low profile interloc is 1 1/8" shallower than the conventional Walker Interloc and a full 1 1/2" less than competitive units of the same type. This savings in height permits greater flexibility with added head room under the wheel to position the work or handle bulkier pieces. This results in savings in set up time and added productivity. It also reduces the chuck weight by 30% or more.
The low profile is achieved with no loss of strength, precision or holding power. With the unique Walker Interloc design, more than 75% of the chuck's surface is major north or south poles, making it easier to locate workpieces without concern for locating poles. There is no wear loss due to the shallower polarity pattern in the replaceable top plate.
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The Alpha Bi-Polar (ABP) has grown out of the need of many customers desire to hold bar stock, both flat and round. The ABP allows the user to have complete access to the top of the part without straps interfering with the process and reduces set up considerably.
- Available in 220 and 440-480 volts.
- Rigid steel and brass construction for better accuracy and longer life.
- Individual pole extenders can be utilized to raise a part off the magnetic chuck surface for through hole work and to adapt to varying diameter bars.
- Self Shimming pole extenders-Capable of holding parts with stepped diameters
- Permanent Electro-does not require electricity to maintain the magnetic field.
- Up to 0.250" of resurfacing capabilities on the magnet face.
- Magnetic clamping reduces vibration and increases tool life.
- Alpha's controllers are equipped with circuit breakers and can be integrated into a machines PLC.
- Magnetically balanced, each pole contains equal amounts of north and south magnetic flux to eliminate stray flux and to simplify pole placement.
- Available Accessories
- Pole extenders-used to raise a part off the surface of the magnet and vary the diameter range
- Self Shimming pole extenders
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Permanent magnet, PL model
Its main feature is lack of connection to the power supply.
Inside, there are permanent magnets whose magnetization is guaranteed for life. They lack maintenance, only regular cleaning must be performed, removing iron captured, because, if they build up, they can "short-circuit" the magnetic force.
They are installed hanging on the conveyor belt, parallel to it, and keeping a distance above it, according to its features.
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Chucks are widely used holding tools especially in the metal working industry. The most common types work on the principle of magnetism where the magnetism is, depending on the type, created by permanent magnets, electromagnets or a combination of both. The use of magnetic chucks for holding pieces of work made of ferromagnetic materials has many advantages over more
conventional clamping methods. Rapid work positioning since the chuck is simply switched on and off by means of a single handle. Besides the fixed handle, all of
Bakker Magnetics permanent magnetic chucks can be supplied with a detachable handle using an allen key. The ability to switch the magnetic force on and off allows work to be positioned easily and accurately, the choice of the type of chuck being largely determined by the shape and size of the piece of work.
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Suitable for Sinker EDM Applications
The Walker Ceramax is the most widely accepted permanent magnetic chuck in the machine tool industry. In addition to its ease of installation and operation, this patented design offers the highest holding power available on the market. It simplifies complicated set-ups with accurate repeatability.
The Ceramax is extremely versatile and is suitable for many milling applications in addition to general toolroom grinding.
Special Flatness and Parallelism Tolerances available on request
Optional Stainless Steel Construction and Flushing Holes on request
Walker Ceramax Diagram
standard features:
Full magnetic surface to all edges - powerful holding over entire chuck surface
Fine pole divisions - for more uniform magnetic holding of small parts
Solid construction top plate - protects permanent magnetic pack from penetration of EDM fluids. Provides stronger and more rigid work surface
Lowest height of any permanent chuck - for added clearance on larger workpieces
Can be used inverted for holding electrode on ram
Supplied with (2) hold down clamps
Magnetic field does not affect EDM operation
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Fixed references on the machine table
give increased productivity. Dynafix provides your machines with the fixed references traditional machine tables do not have. A practical and user-friendly reference system which minimises setting-up times, increases machine capacity and makes automated production possible.
Dynafix is suitable for use in tough environments, with automatic air-blast cleaning of the Z-references and peripheral sealing.
The easily-handled aluminium pallets have reference elements of hardened, high-alloy steel. Directly measurable Z-references. No projecting drawbars. Locking mechanism with built-in soft landing function.
- Peripheral sealing - tolerates severe working environments
- Easy-to-handle aluminium pallets
- Automatic air-blast cleaning
- Directly measurable Z-references
Facts
- Repetition accuracy: 0.002 mm
- Clamping force: 60 000 N
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Magnetic clamping technology, magnetic clamping plate, especially designed for injection moulding machines, rubber processing machines, die casting machines and presses for various types of metal forming. Stable from 80°C up to 240°C. Dies and moulds, even if not standardised, can be easily and swiftly changed. Evenly distributed clamping force all over the clamping surface ensures clamping almost without distortion, which means higher product quality and less tool wear, reduced downtimes and set-up costs and hence increased productivity.
The "M-TECS" product line embodies magnetic clamping technology, means quick clamping at highest level and offers the user substantial benefits:
• moulds, even not standardised, can be easily and swiftly changed without need for retooling
• the evenly distributed clamping force all over the clamping surface ensures low-distortion clamping, which results in higher product quality and reduced tool wear
• the evenly distributed magnetic force all over the clamping surface ensures optimum contact between the mould and the magnetic heating plate
• lower cost of maintenance and repair is the logical consequence
• no downtime for heating up or cooling down in the press
• shorter stay in the hot area, less burning
• no T-slot between the heating plate and the mould
• more homogeneous temperatures inside the mould
• reduced downtimes, less set-up costs, thus more productivity
• reduced set-up times allow small batches to be processed
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Quick Mould Change magnetic chucks for High Temperature presses
WALKER BRAILLON MAGNETICS offers on-request clamping solutions for every High Temperature application.
Plastic Injection & Compression (Rubber, Silicon) or metal Aluminium, Zamac, Magnesium).
- Quick mould and dies change
- Flexibility and universality: application for any size of mould, no standardization of the mould back plates required
- Compatibility with all types of machines
- Service temperature : up to 250°C
- Important holding force
- Possiblity of integration of any type of heating system : rods, heating fluid, cables etc..
- Utilization without human intervention
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