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MIG/MAG - conventional all-rounders and digital experts.
Our 1000 times tried and trusted step switch controlled machine series MIRA, SATURN and WEGA or the completely digital PHOENIX inverter machine series - it's your choice!
THE CONVENTIONAL ALLROUNDER - THE STEP SWITCH CONTROLLED MIG/MAG WELDING MACHINES MIRA - SATURN - WEGA
Tried and trusted more than a thousand times over: Robust, step switch controlled - specially designed for applications in trade and industry involving tough operating conditions. They offer universal applications thanks to the many different machine versions from compact/decompact and gas /water cooled through to various wire feed units. They also offer impressive, self-explanatory and intuitive operating concepts for varying requirements - the simplest possible operation for everyone!
PHOENIX - THE DIGITAL MIG/MAG PULSE WELDING MACHINES
This is our completely digital inverter range of machines with maximum simplicity and ease-of-use for all requirements from manual to complex automated MIG/MAG pulse and standard applications. The PHOENIX range promises maximum efficiency thanks to the low-spatter welding on all materials and application, perfect ignition and welding properties with 100 % reproducible results with maximum quality and optimised control interfaces for every application - and these machines keep that promise! It's up to you: PHOENIX PROGRESS - the ideal introduction to the digital machine range - or PHOENIX EXPERT - the high-end system for complex applications, and not just in automated systems. Whichever you choose, you will get pre-programmed welding tasks (256 JOBs) so that you can concentrate fully on your work. The portable design of the PHOENIX 300 also impresses with maximum mobility for assembly work. All in all, the PHOENIX range is ideal for robot, industrial bus and mechanised applications and documentation via optional interfaces! |
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The TIME Process is a tried and tested high-performance welding process for manual and mechanised applications that has been doing sterling service in industry for many years. By “high-performance”, we mean a welding process that achieves either a deposition rate of at least 8 kg/h, or a wirespeed of at least 15 m/min with 1.2 mm steel wire.
Now the TIME Process has been totally digitised. With all the attendant benefits that come as standard with Fronius digital welding systems, such as: 100 % reproducibility of all welding results, modular system principle, digital microprocessor control, superb welding properties. |
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The latest generation of welding equipment can be programmed with specific process preferences of your individual choice or for the actual welding processes. Based on a solid state power source, it weighs just 1/80 of the 70 year old ancestors but has more power. Our different plasma cutting equipment enables you to quickly and accurately cut all types of metals.
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Metal Inert Gas welding and Metal Active Gas welding are the most widely used welding processes in the world today. The range of possible uses is especially wide in the case of the versatile MAG process, which is suitable for unalloyed, low-alloy and high-alloy base metals. This makes it ideal for use in both the production field and for repair welding. The MIG process, on the other hand, is used for aluminium and copper materials.
All in all, then, a highly versatile welding process. |
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Cold Metal Transfer (CMT), a new chapter in the history of welding. The TPS 5000 CMT is a fully digital micro-processor controlled inverter welding system that supports the Fronius CMT process. Besides MIG/MAG, the system is also suitable for TIG and electrode welding.
The innovation that the CMT process introduces is that wire feeding is integrated into process control. This makes it possible to reduce the amount of heat applied; and that means no spatter on the work piece join.
The TransPuls Synergic 5000 CMT with 500 A is ideal for applications in the automotive and automotive supplies industry, avionics and spaceflight, metal working and portal building. In fact, the system is suitable for any automated or robot assisted job. The typical fields of application are thin and ultra-thin sheet joins of 0.3 mm or more, MIG soldering of galvanized sheet metal, and steel/aluminum joints.
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GMAW MIG/MAG is a rewarding welding method to automate. At ESAB we have many years experience of this and over the years we have been the forerunner within robot welding as well as other applications. Our program for automated GMAW MIG/MAG consists of everything from the simple welding tractor that holds the welding pistol for the welder, during long, tiring welding work, up to fully automatic welding applications.
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The YD-350GE2 MIG/MAG inverter pulse welding power source and the wire feeder YW-35DEB1YAD with intelligent remote control unit is based upon the latest generation of Panasonic digital technology. It has 100% digital controlled ensuring high quality welding and easy access to the IT world via PC based interface. It supports following welding methods: CO²/MAG, Pulse-MAG, MIG and Pulse-MIG.
Welding Power Source YD-350GE2YHD 100% full digital control
• Exact output parameters
• Suitable for aluminium, mild steel, stainless steel welding
• Quick and instantaneous arc starts
• High speed welding with less spatter with 32 bit technology
• Quick response to changes in arc length
• Duty cycle: 350A / 60%
• Sharp FTT - quick and smooth arc start
• Dimensions: 510 x 380 x 570 mm (L x W x H), weight: 66 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
• 4-drive wire feeder for aluminium, 2-drive wire feeder for mild steel and stainless steel available.
Quality control
• Memory for 32 programs
• Monitoring function for welding current, welding voltage, wire consumption etc.
Customer Benefits
• High speed, high quality, less spatter welding
• Easy parameter setting by jog dial
• Exact output parameters for easy parameter adjustment |
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2 MACHINES : 320A IN COMPACT OR SEPARATED WIRE FEEDER + 500A IN SEPARATED WIRE FEDER
PERFECT SYNERGY FOR WELDING ALL TYPES OF METALS
NEW ELECTRONICAL CONTROL FULL DIGITAL KONTROL - AUTOMATIC CONTROL OF THE ARC HEIGHT TO CORRECT WIRE LENGHT
TWINPULS TECHNOLOGY (two pulse) FOR A MINIMUM OF PENETRATION TO WELD VERY THIN THICKNESS WITHOUT ANY DISTORTION
x TIPTRONIC : settings and recording a program
x automatic adjustment of parameters
x easy adjustment of arc height and wire feeding speed
TWINPULS TECHNOLOGY
x double pulse
x allows a minimum of penetration when welding very thin thickness without any distorsion - specifically in aluminium
A PERFECT CONTROL OF THE WELDING CYCLE
x No distortion at ignition thanks to an automatic control of wire voltage and arc lenght
x pulsation control in 1000th of seconds
x automatic regulation of the wire lenght according to the arc height
x no endcraters nor distortion at the end of the welding seam
MIG TORCHES POWERTEK
the ELEKTROPULS 340 and 500 units is associated with POWERTEK torches, aircooled or watercooled, in 3 or 4 meters
x adjustment of the arc height and arc power directly on the torch
x recall and record of a program directly on the torch |
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MEGA.ARC 250-4 to 300-4
The capacity for continuous remote control adjustment gives you great gains in spacial independence and reproducibility of the weld seam:
Control of the welding energy from the torch with a control potentiometer during welding
Control of the welding energy with up/down switches on the torch during welding
Energieregelung über Handfernregler
Reduction of the welding energy during welding is possible to counteract increasing material heating
Ideal geeignet für Gerüst- oder Kesselarbeiten durch die Fernregelung
Prepared for simple mechanisation as standard
The integrated database contains over 800 individual parameters programmed by welding experts which ensure optimum settings and thus perfect welding results for every application.
The extended digital multiprocessor control has a synergic characteristic curve for all the most important materials such as Steel, Stainless Steel and Aluminium and for various welding wire diameters and types of gas. Even the necessary Hot-Start settings are included in the characteristic.
The high duty cycle of the MEGA.ARC range fulfils the professional requirements for manual and industrial application and for mechanised production.
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A NEW RANGE OF PRODUCT
ROBUSTNESS AN RELIABILITY
EASY TO USE
STEP REGULATION
x ROBUSTNESS AND RELIABILITY
- strong case with large wheels allowing easy moving
- step regulation
x PERFORMANCES
- welding with wire 0.6 to 1.2 mm and up to 1.6 mm in flux cored wire
- 12 steps of voltage regulation for 320 CR3
2x10 steps of voltage regulation for 400 CR3 and CRW3
- burn back and gas postflow pre adjusted
- 2 (320 CR3) and 3 (400 CR3 - 400 CRW3) inductances for better arc characteristics
x TECHNICAL DATA
ELEKTROMIG 320 CR3
mains : 3x400 V 50Hz
max. primary power consumption : 13.7 kVA
gamme de tension : 18.5 to 43.5 V
welding current at 30% : 320 A
welding current at 60% : 240 A
welding current at 100% : 190 A
weight : 96 kg |
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Superior Arc Performance:
• Exclusive Diamond Core Technology delivers an outstanding arc you notice immediately compared to competitive models:
– Great arc starts make getting started easy.
– Wide voltage ‘sweet spot’ gives you a very forgiving arc, so setting controls is a snap.
– Extremely low spatter reduces clean-up.
– Outstanding aluminum & stainless performance, not just mild steel.
• Wide 30-140 amp welding output range is the highest output in 120 volt input power welder class.
• MIG weld 24 gauge up to 10 gauge (.135”) sheet metal in a single pass. Weld up to 5/16" steel using self-shielded Lincoln Innershield® wires (FCAW-S).
Professional Features:
• Industrial Cast Aluminum Drive features:
– Dual gear-driven drive rolls for positive traction.
– Patented split wire guides for optimal wire alignment.
– Brass-to-Brass gun connections for enhanced connectivity.
– Large industrial closed-design drive motor for improved torque and trouble-free performance. |
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MEGAPULS 300 to 500
Wide range of uses from MIG/MAG pulsed arc welding, MIG/MAG welding, MIG soldering to stick electrode welding for all standard materials, such as non-alloyed and alloyed steels, special steels, aluminium and galvanized sheets
Maximum economic efficiency thanks to practically spatter-free welding
Perfect welding results thanks to
- Super-fast reacting, precise, digital arc length control
- Controlled droplet transfer
- Maximum reproducibility and setting precision of the digital current source
- Automatic ignition, welding and crater filling programs for every material
- Memory for up to 63 application-specific settings
- The right synergy characteristic for every material
- Automatic correction possibility for all voltage-dependent values of the synergy/welding characteristics when different intermediate hose bundle lengths are used (1.4m, 5m, 10m and 15m)
Rapid diagnostics and help worldwide with the REHM WINDOWS software GWS (Global Welding System)
Very simple operation thanks to
- Single-button control, with the welding energy as leading variable,
- Synergy control providing the welding process with optimum values at all times
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PULSE CURRENT
48 WELDING PROGRAMS RECORDED
SEPARETED WIRE FEEDER UNIT -
2 MACHINES : WITH COOLER UNIT BUILT IN OR NOT
x pulse current
x 2 modes of parameters' adjustments : manual or synergic
x 48 synergic programs recorded with optimized parameters adjustments following welding application
x simple and easy to use : a cover on front face allows the operator to access only to the essentials parameters or recorded programs.
x under the cover of the front face, the operator can reach to the manual adjustment of hidden parameters : arc force, over current when ignition, pulse parameters, pre gas, post gas, down slope, record a program
STICK WELDING
x hot start
x pulse current
x welding sequencies
MIG/MAG WELDING
x all wires (steels, aluminium, flux cored ...) of diameter from 0.8 to 1.6mm
x 2 stroke / 4 stroke
x manual or synergic adjustment
x pulse current
x MIG spot welding
x welding sequencies |
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Genesis 503 PME
These are inverter power sources purposely designed for exceptional quality continuous wire welding (MIG/MAG, PULSED MIG) and electrode welding (MMA); TIG welding with contact ignition is also possible.
The control panel is easy to use and 52 different synergic curves are available to the operator for MIG/MAG and pulsed MIG welding of all the most common materials.
A duty cycle tested at 40° C ensures interruption free operation to 100% at 25° C.
performance in pulsed arc welding. They are ideal for use even with thin aluminium and stainless steel sheet, with which they give a weld quality similar to that achievable with TIG welding.
The WF104 separate wire feed unit weighs only 19 kg (without wire reel) and can be positioned above the power source on a pin, which permits 360° rotation, or at a distance near the work place by means of a connection cable bundle up to 10 m long; the microprocessor, the Encoder and a sturdy 4 roller gearmotor ensure maximum precision in welding wire delivery speed.
At switch-off, the last welding condition is stored, making it easier to re-start work after interruptions. |
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Genesis 200 CLS
The Genesis 200 CLS is a welding inverter for MMA and TIG LIFT welding, offering exceptional performance with all types of electrode.
The 200 CLS offers stable arc welding with cellulose electrodes in all positions as well as light weight (only 16 kg) and compact dimensions for easy carrying.
The exceptional dynamic response of this generator, independent adjustment of the Hot-Start, Arc-Force, and Anti Sticking functions from 0 to 500% of welding current and the considerable voltage available allow you to weld with large diameter rutile, basic metal and stainless steel electrodes. Particular care has been taken to ensure excellent welding results with cellulose electrodes and with special electrodes for aluminium and cast iron.
Standard arc dynamics for welding with the most common electrodes, and special arc dynamics for welding with cellulose electrodes can be selected from the front panel. Further special settings can be made from the set-up menu. |
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K2680-1 Precision TIG 225 - Power MIG 140C One-Pak
Industrial Price: 3399.00 (USD)
Lincoln’s Precision TIG® 225 / Power MIG® 140C One-Pak includes everything you need for MIG, TIG and stick welding, making it ideal for general fabrication, automotive/ motorsports, vocational schools, serious hobby work, home projects and repair, sheet metal, farm and small shop welding. And it’s the perfect complement for welders that need TIG, MIG and stick portability in one easy-to-move, easy-to-store package.
Includes:
- Precision TIG 225 Ready-Pak (K2535-1)
- Power MIG 140C (K2471-1)
- Small Wire Feeder Welder Mounting Bracket (K2616-1)
- Dual Cylinder Cart (K2617-1)
- Stick Electrode Holder and Cable (K2374-1) |
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| Machines for SAW welding in combination with Kjellberg welding power units a wide range of technological solutions for an effective use in the industrial welding production. |
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| MMAW, SAW and MIG/MAG welding units for welding up to 1400 A DC as well Kjellberg welding automats are suitable for manual and mechanised and semi-automated welding processes. |
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PSM 708
The PSM 408, PSM 508 and PSM 708 models are synergic power sources with electronic technology. The dynamics of these systems have been carefully studied for MIG/MAG continuous wire welding on carbon steel, stainless steel and aluminium, in both Short-Arc and Spray-Arc mode.
The models PSM 408-508-708 are provided with complete functions for Mig/Mag welding in manual and synergic mode, and guarantee optimal welding dynamics. The SCR electronic technology with digital control provides accurate linear regulation of the welding current voltage, permitting easy parameter regulation even at a distance.
Optimal starts (Hot-Start Mig Soft-Start and Burn-Back) and above all safety and dependability in all operating conditions.
The SYNERGIC control panel with numerous programs stored, makes these power sources extremely simple to use and suitable also for non-expert personnel. The Auto-Setting device allows the power source to automatically compensate for mains voltage variations, maintaining welding arc stability. The current and arc voltage values are shown on the digital display and at switch-off the last welding condition is stored.
The synergy permits automatic optimal setting of all the parameters, with extreme simplicity. All you have to do is determine, according to the type of material/gas used and the wire thickness, the ideal program in the table of synergic curves and then set the value of one of the following parameters: material thickness, welding current, wire speed.
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