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HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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Manual Pallet Changers
- Maximize productivity with minimial spindle downtime and faster cycle times
- Fast & accurate operation
- Repeatability of +/- .0001
- Intergrated Clamping System features machinable jaws
- Simple to off-line load or on-machine load workpieces
- Pallets available in three styles: Plain, Vacuum Chuck, or Integrated Clamping System
- Easy to operate
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WorkPal Compact Servo is a pallet changer that requires minimal floor space. It is designed for automatic changing of pallets in chucks on machine tables in:
- milling machines
- grinding machines
- die-sinking EDM machines
- wire EDM machines.
With a sliding door across one full side, the WorkPal Compact Servo gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets.
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M2 ROTOPALLET the versatility of the machine structure of the series M made possible SERRTECH the realization of the M2, a vertical processing center “Rotopallet”. This model with pallet change-over switch is a machine, which is aligned to customers, who need high speeds as well as high accuracies, reliability and the reduction and of the unloading times with the machine cutting. A goal of SERRTECH was it to build machines which make an optimal service as well as maintenance work possible.
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480 Series
Machining centers that offer a range of productivity and performance enhancing features, including an automatic rotary pallet changer. Our Vertical Pallet changers are extremely suitable for a diverse range of jobs and machining applications designed to increase your productivity...fast!
700 Series
Bridgeport Machines new generation Automatic Pallet Changing Vertical Machining Center is a fully digital, high quality machine tool, designed to achieve maximum capacity and performance in the Aerospace, Mould & Die, Telecommunication Industries and many other manufacturing sectors. This machine has been developed to provide a powerful and precise solution to meet the demands of the metal cutting user.
XR 1000 APC
The XR 1000 APC was designed to increase your productivity...fast. As well as having built-in automation via 2-station APC capability and 32-position ATC, the machine also is equipped with a number of performance enhancing features that are fitted as standard-i.e. swarf management system, chip conveyor, chip augers, coolant wash gun and spindle oil chiller.
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H-15P Pallet Indexer
24"X21"X18" work envelope, 15-hp, ISO 40 taper spindle standard with 2000, 3000, or 6000 RPM. Feedrates to 600 IPM (15.24 MPM). 6-tool ATC standard with optional 12-tool ATC. Rotating double-ended table mounted on Hirth coupling in front of spindle permits loading/unloading during machining cycle, eliminating a major source of downtime. Table holds 220 lbs per side with 3.5 sec index. Fanuc CNC and drives.
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XR 700 HMC HP horizontal machining centers include standard features that would usually be found on much more expensive machines. A 19.7-inch cube, 60-tool carousel configured ATC, powerful and fast spindle speeds, high rapid rates and small footprint all make the XR 700 HMC HP an incredible value.
These HMCs provide total machining flexibility and versatility and the HP & HPD models can be equipped with up to 120 tools. All models feature a chip-to-chip tool change time of under 6 seconds and include an integrated twin-pallet APC system to increase work throughput while minimizing non-profitable job setup and fixturing operations.
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Technical Specifications
Number of axes: 4
Axes Stroke: 1.200mm x 850mm x 850mm
Pallet Dimensions (mm): 630x630 / 630x800
Rapid feeds (n/min.): 75,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 50
Tool change: ISO 50 / HSK-A100
Max torque (Nm): 372/372/0
Power (Kw): 58,5/58,5/0,0
Spindle rotation speed: 8.000/14.000/0
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Dividing head: Yes
General description
Clock 1200 is one of our longer-running products, and is characterized by its high performance ratings in terms of precision, speed and reliability. The steeply inclined X-axis slide makes the unit carriage-upright extremely rigid, thus increasing machine performance and metal cutting volume. It is extremely competitive and flexible for every type of working on cast iron, steel and aluminium.
Clock 1200 can also be configured as a 5-axis multitasking machine for turning and milling.
Notes
The machine is configured in Bipallet version, in Multipallet version, or FMS.
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Automate large part machining with a horizontal machining center from Giddings & Lewis. Standard features include precision linear scales, rigid hydrostatic contouring tables and large capacity tool magazines. Choose a fixed or live-spindle model.
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Travel
- X-axis travel (Longitudinal movement of table): 1200mm
- Y-axis travel (Vertical movement of spindle head): 1000mm
- Z-axis travel (Cross movement of Column): 1100mm
Table
- Table working surface: 800x800, 1000x1000mm
- Table loading capacity: 2500kg
Spindle
- The highest revolving speed: 10000min-1[6000min-1, 15000min-1, 18000min-1]
- Spindle taper hole: 7/24 taper,No.50(BT50)
Automatic tool changer
- Tool storage capacity: 60 tools[90-450]
APC/PLS
- The number of palettes: 2nd page / [5th page ]
NC equipment: FANUC 31i-MODEL A5
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The System 5 centers are one-place or two-place centers with one or two (TWIN) working spindles exempt from any salient edges.
The work area of the System 5 centers can be used
as one area (one-place) or for pendulum machining (two-place).
As a one-place center with X travel range from 700
to 1000 mm and as two-place centers with
X travel range up to 10000 mm.
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With proven duoBLOCK® design - for unparalleled flexibility in the sectors aerospace, automotive, mould making, component manufacturing and medical technology. The right solution for every 5-axis machining task: universal milling head with automatic pivot from vertical to horizontal position, combined with the NC rotary table, for easy 5-sided machining. The DMC U series offers various expansion options for 5-axis simultaneous machining, such as the NC rotary table with NC milling head as an A or B-axis, NC rotary table with 5X torqueMASTER® (B-axis) for high volume chip removal, or the NC-swivel rotary table with horizontal milling head as an optional 5-axis solution. The duoBLOCK® series is equipped with a fast rotary pallet changer. The gantry series comes with a linear pallet changer and a rotary magazine, from RS2 (4 pallets) to RS10 (12 pallets in the system), depending on the machine type. In addition, this Mega Milling Centre for 5-axis complete machining has a work area of 16 cubic m³ and a maximum workpiece load of 16 t.
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mc2/mc4
mc2-700 TT 5 axes
- 5th axis fully integrated into the movable support
- five sided machining in one chucking
- 4-position palle changer
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With its innovative pallet changer, Hermle is pioneering in the parallel-to-production setup of its highly dynamic
3-axis, 4-axis and 5-axis machining centers.
Advantages:
- An innovative pallet changer with 2 CNC axes for the swivelling and rotating movement. It enables quick loading and unloading of the machining center with a maximum table load.
- With this innovative system, free access to the working area of the C 30 / C 40 is maintained.
- Pallet clamping system with high functional safety and precise positioning of the pallets on the machine table.
- Easy-moving and wide-opening revolving doors provide easy access to the setup area. This system allows for large and heavy workpieces to be loaded via crane at the setup area.
- Operating elements for automatic workpiece clamping, Emergency Stop button and acknowledgment key are integrated into the enclosure and thus readily accessible to the operator.
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Representing the latest generation of UNISIGN machining centres, the UNIPENT 4000 combines powerful machining capabilities in 5 axes with highly dynamical machine features and highest accuracy. The UNIPENT 4000 is the result of a continuing development process over a period of more than 30 years.
The concept of the UNIPENT 4000 is based on a portal machine configuration with a two-sided synchronised drive system in Y-axis, for the movable bridge, and a moving spindle carrier with ram in X-axis.
Integrated in the 45° inclined base frame is the rotating and tilting table for 5-axes machining and positioning of complex components. The inclined front face facilitates easy chip and coolant flow.
The machine is fully enclosed with electronic safety locks on the operator doors. A slide way system (option) can open the roof top to enable loading from the top side of the machine.
The stationary tool storage offers space to 69 tools.
A high dynamics package gives the machine accelerations of 10 m/s2 en rapid speeds of 60 m/min in all linear axes. The C-axis speed of the rotating and tilting table is increased to 52 rpm.
A high accuracy package with linear scales in all axes, two in Y-direction for the two-sided drive system, makes the machine predestined to be successfully utilised in manufacturing systems with highest accuracy requirements.
Two direct drive water cooled spindle configurations are available, offering 36 kW and 12.000 or 16.000 rpm for general machining tasks. For high speed cutting the powerful UNISIGN motor spindle, with 25.000 rpm and power output of up to 100 kW, is available.
The UNIPENT 4000 can be completed with a pallet system.
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