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Semi-automatic filler / capper for perfumes and cosmetics products, EKO is a light and standard machine - 50% less expensive due to mass-production.
Extremely versatile, EKO is able to handle - according to the required version - the perfumes, the samples, the cosmetics liquids (shampoo, conditioner, shower gel, hair-dye, milk, suntan milk, make-up, deodorant, roll-on, etc) and the cosmetics creams (jars, mascara).
Full range of closures : press-fit inserts and plugs, crimped pumps, screw-on pumps with torque control, clip-on or screw-on dispenser pumps (with torque control and dispenser orientation if required), press-fit actuators, flip-top caps, clip-on and screw-on caps, push-fit overcaps, opercule discs and overcaps of cosmetics creams jars, wipers and brushes for mascara.
Changeovers are quick, simple and with no tools.
Available options : dust remover ; tank for perfume or pressurized tank for cosmetics ; filling of nail varnish with ball feeding, brushes and screw-on caps deposit and explosionproof version ; UNIT machine on conveyor for additional operations (press-fitting, screw-capping) ; depucker.
EKO is particularly suited for small production runs and frequent format changeovers.
Record delivery time : 15 days to 1 month in standard version.
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MULTIBLOCK for cold filling products requiring Extended Shelf Life (ESL) composed by : Rotary Sanitizing Turret, Rotary Rinsing Turret, Rotary Net Weight Filler, Electronic Capper, C.I.P. system, and sanitizers regenerating fluids skid. Wet Cycle Treatment with: -Rotary Sanitizer to dose peracetic acid/hydrogen peroxide sterile liquids -Star-Wheels Holding Section to assure the correct resident time -Rotary Rinser to discharge the sanitizer and where sterile water is sprayed up into the bottle
Description
Based on WeightPack’s ESL fill-by-net weight filler, the
multiblock can run up to 200 on 1-liter PET bottles per minute
of Fruit Juices with or without Pulp and dairy drinks with Cold Fill.
The filler performs the filling function without touching the top of the bottle.
It represents the state-of-the-art technology in terms of automation and ease of cleanability, with automatic C.I.P. / S.I.P. and programmable spray cleaning (Car-Wash) for filler’s external surfaces, the filler’s cleaning procedures are entirely automated.
Multiblock concept in order to allow a compact lay-out.
Slooped design Machine Frame made entirely from 304/316-ss.
Collecting tray of larger and deeper section entirely contained
within the guarding system.
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FILLING AND CAPPING MACHINE MODEL FC7-300
This model is an automatic compact MONOBLOCK with a small footprint to accommodate our costumers that have limited floor space. It has been designed for having the monoblock features in a reduced room.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- 16 station (or 32 for double indexing) star wheel designed to handle the bottles.
- Automatic filling system.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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Fogg's F4 Series of rotary filling systems combine the latest technology with legendary Fogg performance. They are Fogg's most economical choice for filling. The F4 Series is best at accommodating low to moderate filling requirements ranging from 0-330 bottles per minute with a 12 oz. bottle.
- Up to 36 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Concave base with 2 drain ports
- Rotary Rinser, Capper, Filler configurations available
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FEATURES OF FILLING’ S ENVIRONMENT: Extended Shelf Life (ESL)
- Decontamination treatment of primary packaging by hydrogen peroxide and dry steam with electronically controlled valves .
- Minimum log reduction for the containers/caps decontamination : log 4 according to VDMA 2002/6.
- Product contact surfaces executed in AISI 316 L
- ESL Filling Environment controlled by Air Laminar Flow obtained through HEPA ceiling filters in Ambient Class 100.
- Filling operations performed with high hygienic standards.
- Cleanability and and drainability for CIP/SIP operations assured by an Ultra-Clean design.
- ESL protections specifically designed to prevent dead zones or microorganisms harborage.
MAIN MACHINE FEATURES :
- Active Starwheel for atomization of Hydrogen Peroxide
The introduction of atomized Peroxide is performed in the infeed starwheel. The atomizer system is equipped with valves with electronic controls
- Rotary Steaming-Rinsing Turret
In the turret, the bottles are inverted and the inner surface of the bottles is sprayed with low pressure dry steam in order to assure the correct activation and removal of hydrogen peroxide, effectively performed on the whole container.
- Ultra Clean Rotary Net Weight Filler
Machine base frame executed in stainless steel AISI 304, additionally sealed against possible infiltrating liquids.
Liquid collecting tray and protective safety covers following CEE norms
The filler tanks executed in stainless steel AISI-316L, the outside surface with satin finish, and the inside of the tank polished to a mirror finish (0.2 micron).
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Fogg’s F6.2 Series of rotary filling systems are the newest evolution to the field proven F6.1 Series. They are built exclusively to focus on efficient, sanitary performance. They are designed to accommodate hot or cold fill, and make change over a breeze. Fogg strives to be a good alternative to aseptic filling in many different applications
- Up to 54 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Three starwheels, infeed screw, and bowl are clutched
- Sloped base
- Rotary Rinser, Capper, Filler configurations available
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FILLER FOR STILL PRODUCTS IN LARGE CONTAINERS
- High filling performance
- Separate air return during filling
- User-friendly and low-maintenance
The BIG-JET water system, especially designed for high speed filling of large containers, is the fruit of Melegari’s experience in the water treatment technology sector. Thanks to the low number of mobile parts and total absence of dynamic seals, wear and tear problems have been eliminated as has the need for maintenance, and an extremely efficacious sanitation cycle has been made possible.
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The F800 series of high speed volumetric filling and closing machines, thanks to its constructive modular design, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry.
The F800 series of high speed volumetric fillers and cappers has been conceived to reach an output speed of up to 450 pcs/min with up to 24 filling heads and 10 closing heads. The dosing volume can be set up to 1000 ml.
F870 and F873, which can perform two operations in monobloc, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry. CIP-SIP systems are available for this series.
MAIN CHARACTERISTICS
- ideal for large batch production
- constructive modularity
- easy size change-over
- servo-driven filling-capping heads and torque control
- CIP/SIP systems of the filling circuits
- AISI 304 and AISI 316L st. st, or ceramic for the parts in contact with the product
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This type of machine is suitable for medium-to-high output rates. Wide range of filling systems depending on the liquids to be filled and the containers capacity. It can be supplied with bottom-up filling nozzles, used for foaming liquids, fixed nozzles, nozzles with introduction in the containers, and others. But always with a non-drip system.
Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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The Series CMR continuous motion rotary fillers offer high speed, high accuracy filling for a wide variety of powders and granules.
With the powder path fully sealed from the bulk feed through to the container, machine environment and containers are kept virtually dust-free. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools.
The size of turret, number of transfer funnels and filling heads are dependent upon the production output required, size of container neck opening and powder flow characteristics. A choice of technologies and designs with segmented funnel sections, container jogging and air-pulse transfer are available.
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One of 3 multi-function monobloc systems precision filling granules into petrol tank breather filter cartridges for the motor car industry with loading / unloading by a single operator.
Indexing motion rotary system for vending drinks powders into canisters with extremely small neck opening, including checkweigher feedback and auto-stacking.
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Automatic filling of various solid products such as legumes, olives, whole tomatoes, diced foods and other.
These machines offer the advantage of a precise filling weight and a high production rate. We manufacture these machines in various models, whereby we assure fully automatic filling for any kind of rigid container.
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VALVE BAG TECHNOLOGY ROTATING SYSTEMS
To optimally fulfil your specific requirements, we offer 4 different types of rotating material packing systems. The Roto-Packer RSE fills materials using a vertical or horizontal turbine. The RLE machine uses air-assisted filling. The ROTOSEAL is a rotating bagging machine with an integrated valve sealing system. The ROTOCEM is a machine specially designed for the cement industry.
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Möllers Rotary Impeller Packers fill fine to the finest materials in valve-sacks with high filling capacities. They are composed of the rotary packing silo and attached filling-modules with horizontal filling-impeller, filling valve, filling spout, attached bag rest in DMS load cells and weighing electronics.
Main advantages:
- Horizontal rotary filling impeller = low energy consumption, low wear
- Compact construction, low space required
- Rotronik®-packer control = central control and monitoring of all filling modules, automatic filling-weight correction, rapid product change
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MACROMATICA is a powder macrodosing filling machine with vacuum/pressure disc system, designed for filling powders and granulates into stable, cylindrical glass or plastic bottles.
The powder dose is drawn and held by the dosing disc and then released by a compressed air jet into the filling funnels. An adjustable vibrating system of the funnels facilitates the powder flow into the bottles.
Output up to 120 bottles/min.
MAIN CHARACTERISTICS
- Robust construction design
- Reliable filling system
- Second dosing disc available to double the total dosing capacity and with the possibility of filling two different powders into the same bottle
- De-dusting station for aspiration of any suspended powders
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ZB powder fillers are suitable to handle a wide range of powdered and free flowing granulated products
CONTAINERS
The machines can handle round and non-round metal, glass, plastic and composite containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 400 c.p.m. according to the product and container size..
PRODUCTS
- powder with fat content less than 28%.
- dried granulated product.
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ZB telescopic fillers are suitable to handle a wide range of products, from free flowing granular types to whole peeled tomatoes.
The machines are also available without telescopes for total filling of the containers.
CONTAINERS
The machines can handle round and non-round metal, glass, plastic and composite containers
having a filling capacity up to 5 Kg.
CAPACITY
From 10 to 2500 c.p.m. according to the product and container size..
PRODUCTS
- peeled tomatoes (whole, sliced and diced)
- olives (whole and sliced)
- mushrooms (whole and sliced)
- pet food
- pulses: peas, chick-peas, lentils, beans and broad beans
- vegetables (whole, sliced and diced): carrots, potatoes, onions, corn kernels, green beans, etc.
- fruits (whole, sliced and diced): cherries, strawberries, plums, gooseberries, apricots, pears, peaches, etc.
- ravioli, pasta, cereals and rice
- cockles and mussels
- peanuts.
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The METRAL ER rotary bagger is a model that allows for a configuration of 3 to 12 slots, reaching a pace of over 4,500 bags/hour.
The combination with a "Speedy" bag dispenser delivers an entirely automatic, high-speed bagging process with the utmost reliability.
The touch screen it contains allows for simple and intuitive communication between man and machine, allowing access to the work parameters for each of the slots, production graphics, alarm register,….As a bonus, this data can be transferred in real time to the network.
Each opening has an electronic weight control system that automatically controls and optimizes the filling cycle.
It also controls the rest of the cycle’s processes such as automatic calibration, the height of the valve seat, the position of bag release, monitoring of broken or poorly positioned bag.
This model’s design allows easy access to all the places subject to wear and tear or the ones that require preventive maintenance.
Waste pick-up and breathing holes keep the bag clean throughout the process. As a bonus, ultrasound welding equipment can be installed, guaranteeing that the bag is sealed.
Metral, with more than 30 years of experience and more than 1,600 machines installed worldwide, offers its customers an overall, efficient solution for bagging, palleting, and packaging.
A team of highly-qualified professionals are at your service around the world.
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