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Bono's HTH high temperature heaters are designed for capacities ranging from 2 to 25MW. Thermal fluids, of synthetic type, can be used both in liquid and vapour phase, up to 400°C.
The design of HTH heaters is innovative, gives several advantages versus the coil type design and on the other hand it is extremely reliable, thanks to Bono's experience with more than 2000 installations all over the world.
The main advantages of HTH are: the compact design, especially in terms of height, and the complete accessibility for cleaning and maintenance; the built-in preheater, in the same heater base, reduces the local assembly costs; the accessibility of the furnace allows a cheap repairing, since any tube is replaceable working inside the furnace.
HTH are supplied equipped with burner, regulation equipment, instruments, built-in preheater, safeties and accessories, in a transportable package, thanks to their original compact design. The package, ready to be connected to the network, is tested in Bono Energia's workshop before shipping, ensuring a quick and efficient site commissioning and start up.
All Bono's heaters are constantly updated by 30 engineers to the strictest international norms, in order to insure higher efficiency to save money and lower level emissions.
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Thermal fluid heaters series OMP and HTH (and HTH-R) are suitable for heavy duty industrial operation. They can operate with a wide range of mineral and synthetic thermal fluids.
The multi-tubular patented design offers common features joined to different standards in calculation and design, according to the maximum bulk and film temperature to be obtained (Design, construction and testing according to API 560 , ASME, EN, DIN, ABS, R.I.Na. SQLO and others).
Both series are suitable for medium-large capacity production and high fluids operating temperatures.
The innovative and patented multi-tubular design offers advantages versus the conventional heater coil design in terms of:
- Less operating costs, thanks to the higher thermal efficiency;
- Less maintenance and inspection costs, due to total absence of refractory and of fouling even, in case of oil firing;
- Less fuel and power consumption, because of reduced fluid pressure loss.
- Lower thermal fluids degradation rate, thanks to the small difference between bulk and film temperatures and to the higher fluid velocity in the radiant section.
Series: OMP / HTH
Design: Multi-tubular heater
Capacity: 1.7 to 17.4 MWt / 2 to 40 MWt
Thermal fluid temperature: up to 360°C / up to 400°C
Thermal fluid type: Mineral and synthetic
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Thermal fluid heaters are a real good and innovative solution for heat production in those industrial processes where high process temperatures are required.
There are circumstances in which the use of a thermal fluid heater rather than a steam boiler is more suitable for heat production, usually to lower costs.
BONO ENERGIA’s key factors:
* More than 40 years of experience in production and engineering
* 4,000 installed units
* High quality control standards ( ISO 9001)
* Stringent design standards (ASME,API 560, EN, DIN )
* Continuous research and development
* Automation technologies at top level (Visit www.automataweb.com)
* Wide range of products (All capacity needs guaranteed)
* Customized solutions
* Global product supply
* World wide marketing presence
* Short delivery time
Benefits from a BONO ENERGIA’s choice:
* Life cycle at top level of the market
* Repeatable and sustainable performances over the life cycle
* Reliability
* High thermal and combustion efficiency (Operating costs reduction)
* The possibility to use different kinds of fuel
* Low level emissions
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The System OP Includes
The DB Boiler
Oil or gas fired burner (optional)
Thermo - oil circulation pumps
Boiler controls and safety equipments
Deaerator
Electrical control panel
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The wte-system - Electrically heated thermal oil and hot water heaters
Thermal oil and hot water heat transfer plants, electrically heated, in more than 30 capacity stages from 3 up to 3.000 kW constitute the wte-system. Thanks to its variety of possible combinations the system practically meets each and every requirement.
Whether for warm water up to 100° C/212° F, hot water up to 240°C/464° F or thermal oil up to 400° C/752° F (special designs up to 450°C/842° F), every temperature range is possible.
All types are also available in explosion-protected design.
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BABCOCK WANSON is leader in the field of the design and the installation of thermal oil heaters TPC and EPC (high outputs, service contracts on demand, compliance with environmental standards).
User advantages :
- reliability and rugged long life construction ;
- guarantee on both the burner and the boiler ;
- efficiency, which can be higher than 92% over the operating range ;
- investments and maintenance costs reduced ;
- optimised heat balance, associates the high output of the boiler with very low thermal losses on the distribution system which means very high overall plant efficiency ;
- very short response time, low inertia ;
- optimisation of the thermal coefficient of transfer of the boundary layers ;
- low pressure of operation normally no more than total system resistance (10 bar max) for high temperature (350°C) ;
- well suited for indirect process heating;
- compactness ;
- safety of the whole system by the installation of dedicated controls and equipment to suit the process requirements (deaerators, temperature monitors and alarms, deaerator relay...) ;
- no corrosion, therefore, very long plant life.
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Thermal fluid heaters with heat supplied by electric resistances.
Suitable for pilot plants or for companies located in places affected by air pollution
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The heaters were designed according to the best recognized construction codes like the German AD-MERKBLATTER and the Spanish FEC
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The heaters were designed according to the best recognized construction codes like the German AD-MERKBLATTER and the Spanish FEC
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It’s possible to reach 300 °C oil temperature at atmospheric pressure.
This is an ideal device for leather industry, textile industry, chemical processing, wood processing, paper industry, rubber & plastic industry, soap and washing powder manufacturing, food and beverage industry, bitumen and tar processing. Also, it can be used to produce and/or superheat steam or water. Heat carrying oil neither causes sedimentation, corrosion and crust nor needs conditioning. No risk of freezing.
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Model BIMU
DIATHERMIC OIL BIOMASS BOILER
PANELLED HORIZONTAL MULTI-TUBE TYPE
NO CERTIFIED STOKER IS REQUIRED TO OPERATE THIS KIND OF GENERATOR
General Features
Big screened combustion chamber, convection bank with vertical countercurrent flow to the return oil.
Inside oven provided with automatic feeding or external combustor.
Generator covered on 5 sides with refractory insulating layers to prevent heat dispersion.
Drill-bored boiler collectors connecting to the tube bundles.
Tubes protecting the combustion chamber, especially designed and matched to provide a gasproof seal against combustion gas leaks.
Vertical separating diaphragms in high temperature AISI 310 or similar sheet metal.
Carrying base in robust roll-formed support sections housing the generator and possible automatic or manual ash removal.
High allumina refractory castings.
Outside perimeter insulation with an element having high insulating performance and low specific content.
Outer protecting cover in mineral wood panels; outside covering in fretted, oven painted sheet metal.
Hinged doors for gas pass inspection and regular cleaning purposes.
Built in compliance with ISPESL/PED directive regulating diathermic oil generators.
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Type UT-L as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Directive
relating to appliances burning gaseous fuels
up to an output of 750-9,200 kW for hot
water generation.
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Three Pass Firebox Packaged Boilers
Efficient 3-pass design, fuel flexibility for gas, oil, heavy oil, and combination gas/oil, ASME code constructed & stamped for 15 psi steam/30 water registered with the National Board of Boiler Inspectors, competitively priced, easily maintained, designed for efficiency, large furnace volume for ultimate combustion efficiency unified refractory base floor, steel skids and lifting eyes, low heat release.
Series 45
13.4-834 HP, 15 psi steam, 30-100 psi hot water
Three Pass Firebox Design. Thickest boiler steel in the industry. Efficient and flexible - gas, oil, heavy oil, and combination gas/oil. Available with LOW NOx configuration.
Series 100
13.4-834 HP, 15 psi steam, 30-100 psi hot water
hree Pass Firebox Design. Thickest boiler steel in the industry. Efficient and flexible - gas, oil, heavy oil, and combination gas/oil. Available with LOW NOx configuration.
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The Dalesman range of hot water boilers is highly fuel efficient with low emissions. The boilers are available in outputs from 300 to 10000kW, (1 to 35 million btu), and in working pressures from 100 to 300 psig (7 to 20 bar g).
The Dalesman boiler is of exceptional quality and robustness suited to arduous workloads over many years. Unlike other heating boilers available the Dalesman is manufactured using the same engineering and design skills that Byworth use in the manufacture of their steam boilers. All Byworth boilers are manufactured entirely within the factory at Keighley, West Yorkshire.
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STEAM-MATIC SM boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 10.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SM boilers are reliable: severe quality controls during all productive cycle, hydraulic and fire workshop tests before shipment, easy installation and maintenance represent, together with the proved quality of BONO ENERGIA SPA boilers design, the best guarantee for a very long service life.
STEAM-MATIC SM boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SM boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SM boilers can satisfy steam needs from 1 to 5 t/h.
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The superheated water boilers made by Bono Energia are designed for thermal capacities ranging from 5 to 60MWt, with hot water outlet temperatures up to 260°C and pressures up to 65bar.
CTH boilers offer a reliable solution for applications such as district heating or industrial processes where hot water (under 120°) is used. For this applications an accurate temperature control and a fast thermal response are needed.
Thanks to their multi-tubular and very compact structure, CTH allow an easy installation and an overall thermal efficiency higher than 94%. The wide furnace, water tube screened, helps the thermal exchange and allows to match the most stringent NOx emissions levels. The external walls of the heaters never reach more than 20-30°C above the ambient temperature.
Up to 30MWt, thanks to their innovative design, CTH heaters are delivered in a package solution. Over 30MWt a field erection of the heater is required.
The pressure parts will be delivered in only two sections reducing the local assembly costs.
CTH heaters offer complete accessibility for cleaning and maintenance through proper inspection doors, which allow to fully inspect their interior.
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Type UT-M as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Pressure
Equipment Directive up to an output of
750-19,200 kW for hot water generation.
Type UT-H as single flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 820-18,300 kW for hot water generation.
Type UT-HZ as double flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 13.000-38,000 kW for hot water generation.
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Type: SYK 25-SYK 350
Capacity: 25m2-350m2
3-Pass skotch type
Boiler efficiency: 89%
Burning efficiency: 91-92%
Delivered with followings
Steam boiler and accessories
Boiler feding water pumps and accessories
Burner and accessories
Condensing tank and accessories
Degasifier tank and accessories
Degasifier feeding water pumps and accessories
Chimney
Electric panel and installation
( depends on request) Steam collector, Water softner and Sand filter
Our Steam Boilers are manufactured with modern and technological techniques and conforme TSE, EN, DIN, ASME, ADMARKBLATTER standards.
Boilers materials that are used in our boiler industry are being controlled according to quality standards and all specifications, techniques are documented according to ISO 9000-2001 standardization. All of our technicians and engineers are professional in their own businesses. In order to be a leading company in this field, we believe that is essential to produce reliable, rational and qualified solution with intensive customer satisfaction. That is the reason why we use the highest class materials and equipments to produce the perfect steam boiler.
PLEASE WRITE ALL ENQUIRIES IN ENGLISH ONLY
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STEAM-MATIC SG boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 5.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SG boilers are innovative: they offer the combination of the significant advantages of an entirely water-cooled flue-gas reversing chamber with a simple, efficient arrangement of the tubes on the plates.
STEAM-MATIC SG boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes and provide full accessibility to the boiler and the flue gas reversing chamber. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SG boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SG boilers can satisfy steam needs from 6 to 25 t/h.
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Type U-ND/U-HD as flame tube boiler with
2-pass technology up to an output of
175-3,200 kg/h (low pressure) and
175-1,250 kg/h (high pressure) for steam
generation
U-MB type series as a flame and smoke tube
boiler with 3-pass technology and steam generation
output of 200-2,000 kg/h
Type UL-S as single flame tube/smoke tube
boiler with 3-pass technology up to an output
of 1,250-28,000 kg/h for steam generation
Type ZFR as double flame tube/smoke tube
boiler with 3-pass technology up to an output
of 18,000-55,000 kg/h for steam generation
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APPLICATIONS
LISTINGS
Laboratory use, steam for tanks, storage
tanks, reactions and distillations,
autoclaves, dyestuffs, food products,
jacketed vessels for processing waxes,
paraffins, glues, resins, and varnishes.
Built in accordance with Code S of ASME
Boiler and Pressure Vessel Code and is UL
Listed.
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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas
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Garioni Naval offers biomass fire tube steam boilers which are developed based on our cooperation with global engineering and European know-how combining with over 45 years experience and technical knowledge of solid combustibles, especially coal. Biomass steam boilers range from a capacity of 2 ton/h to 10 ton/h with steam pressure from 1 bar to 15 bar. Garioni Naval Biomass steam boiler is a two passes fire tube boiler with external prefurnace combustion chamber. The boiler is compactly designed with excellent appearance.
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Many technological processes, above all in the food industry, need to use high temperatures (higher than 250°C).
High temperatures are usually obtained using thermal oil but, new regulations, do not allow to use thermal oil where there is danger to pollute the food under process.
In these cases it is a must to use high pressure steam up to 110 bar, for having temperatures up to 318°C.
We have studied and produce our steam generators GMT/HP that, working with closed circuit and with natural circulation (no pump is needed) can produce steam up to 110 bar.
All installations using GMT/HP work without pump, steam traps, water treatment and feed water tanks.
A simple installation using our engineering experience.
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Combination of high technology and superior workmanship.
Long life, compact design, high capacity to size ratio
Suitable for use of Natural Gas, LPG, Light Oil and Heavy Oil as fuel
Special design to minimize the effects of sediments and scaling on waterside
Well-distributed expansion pattern due to balanced heat absorption within the boiler
Also transportable in modular configuration for site assembly, for boiler rooms with narrow passages.
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Saturated Dry Steam; Immediately
Computer Aided Design in compliance with latest CE pressure equipment directives and EN Harmonized Standards.
Accredited Organisation F module Certificate (CE Mark)
Easy operation and maintenance
Small size, high performance
Safe operation
Compact solution for steam
Main components of steampack steam system package
HDR high pressure steam boiler developed with Swiss technology
Liquid or gas fired burner application
Feed water pump module with stand by pump and armatures
Boiler armatures including all operation and safety equipment
Electric control panel mounted on the system
Electrode - controlled water level safety system
Chimney (optional)
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Euroboiler Garioni Naval heaters are produced to be able to burn every type of solid fuel, using two different type of burning equipements:
1) Prefurnace with looding and unlooding screw system.
2) Rolling grates
Grates are manufactured with the best resistant cast iron alloy in order to guarantee a maximum lifetime great performance. Grates are designed to burn different types of combustible such as coal from 0 to 50 mm with a calorific value from 4.000 to 7.000 Kcal/Kg, wood waste / chip and other kind of solid fuels.
Our systems are delivered complete wit exhaust gas treating systems Tailor designed on the fuell type and customer needs.
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High Pressure Steam Boilers coded HPS are three pass and with firetube design .Erensan boilers are designed with Computer Aided Design in compliance with latest En Norms and Pressure Equipment Directives of Europe.
Main Characteristics :
Large Water and Steam Volume helpd to supply Steam in peak drafts and fluctuating steam drafts. Large heating Surface helps higher heat absorbtion and Dry Steam supply. With the Wet Back design maximum benefit is taken from heating surface.Lower counter pressure of the boiler reduces power consumption of the burner and easier combustion.Minimized refractory enables low thermal inertia and reduced service cost and better heat transfer.With the optimum Chamber sizes and well distributed thermal loading more effective use of Radiation heat transfer surfaces.High efficiency of 95% is acquired .
Wide capacity range from 1t/h to 25 t/h enables all industries to benefit .
Optianal : Air , Water Economizers, and Superheaters are applicable upon request.
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW.
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Compact immersion tube integrated in tanks
INSTANTANEOUS HOT WATER GENERATOR
The hot water generator enables the instantaneous production of hot water to cover on-going requirements. Manufacture is either in a coated steel or stainless steel. A generator can be installed inside or outside the workshop.
USE:
Chemical industries:
Cosmetic decoction baths
Food industries:
CIP station tanks, production of sanitary hot water, production of floor cleaning water.
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