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Suspending your power tool above the work surface with a tool stand and balancer reduces clutter, increase tool and cable life, and improves operator efficiency. Mounting the tool in a torque arm takes the torque reaction force away from the operator's hand.
Tool balancers, used in conjunction with our tool stand or existing overhead support, will keep your screwdriver at the ready, leaving your work area clear when the driver is not in use. These balancers are easy to install and adjust. Choose the appropriate model to suit the weight of your screwdriver.
All models have a maximum travel of 6 ft (1.8 m).
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Aero-Motive® balancers allow the worker to move the suspended tool or object up or down with very little effort. Depending on the spring adjustment, object will remain in position or retract when no force is applied. With a spiral groove on a tapered drum, the winding radius is increased to match the torque buildup of the spring, thus neutralizing it and achieving a balance condition.
Standard Duty Balancers offer full featured tool support at an economical price. Maximum weight up to 24 lbs/ 10.9 kg.
Heavy Duty Balancers are built for higher impact resistance & long-term, continuous use. Maximum weight up to 100 lbs/ 45.5 kg.
Severe Service Balancers provide the support of production tools in the most demanding applications. Maximum weight up to 200 lbs/ 91 kg.
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BalTec Tool Balancers
BalTec Tool Balancers have been designed and manufactured to prevent operator fatigue, hence improving productivity. BalTec tool balancers can also eliminate accidental dropping of pneumatic hand tools, helping to reduce repair and replacement costs.
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The COL range provides weightless suspension for loads from 0.7 to 55 kg. COL 1 has a 2 mm polyester rope and COL 2, 3, 4 have 2.5 mm stranded steel wire. Every COL balancer is equipped with an automatic braking system. The braking system makes it possible to completely connect or disconnect the spring force to or from the load.
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HIRSCHMANN handling units EROBOT and Robot-Cells for automatic loading of machines with workpieces and tools.
HIRSCHMANN EROBOT handling units ensure both longer running times for machines, and, less hands on for operators, thereby considerably increasing machine efficiency.
Features:
up to 500 magazine positions
up to 130 kg transfer weigh
Optimally adapted to each machining center
Advantages:
The machine can also be used at night and on the weekend
90% reduction in machine downtime
Optimized machine-hour rates
Increased productivity = more profit
Increased machine runtime
Exploitation of unused potential
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Compared to the traditional handling devices such as hoists and pneumatic manipulators, the Intelligent Assist Devices by Scaglia Indeva provide relevant advantages:
Precise positioning of the load as they allow for accurate and rapid movements, while traditional handling devices overtravel, bounce and require lots of little corrective movements that reduce productivity.
Intuitive control: It features the “float mode” control or “hands on manipulation”, without actuating the control handle. It makes the most of the natural human ability to coordinate and control motion, thus allowing for a more intuitive control that means a more precise and quicker positioning of the load, especially when this has to be placed in a narrow target as gently as possible.
Improved ergonomics and no effort required. Thanks to the microprocessor based control, the system supplies energy to win inertia both during acceleration and braking.
Speed: IADs respond swiftly, yet smoothly to human touch; the operator notices no time lapse between the machine’s sensing and its response.
Automatic and immediate compensation to weight: it allows handling loads with different weights or loads that vary their weight during handling (emptying out containers) with no stop times at all for turning selector.
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Balancing Machine for Tools and Tool Holders
Tooldyne SV
Advantages:
- Improvement of machined surface quality and dimensional accuracy
- Reduction of vibration and noise
- Prevention of costly bearing damage
- In accordance with the terms and conditions of the spindle manufacturer’s warranty specifications
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Features
- One or two planes balancing procedures developed according to the specifications of the toolholders suppliers.
- Balancing tolerances in accordance with the ISO 1940 specifications. - ISO Quality Grades: G1, G2.5, G6.3, and G16.
- User friendly PC-based operator’s graphic interface.
- Geometric and mass data of the toolholders inputted by the operator or self-acquired by the unit in learning mode.
Benefits
- Faster cutting speed for tools.
- Extended tool life.
- Prevention of spindle failure.
- Consistent production quality.
- Safe and silent operation.
- Easy integration in any networked productive architecture.
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Tool Dynamic TD 2002 is a modular balancing system made by Haimer, specially designed for toolholders and grinding wheels. It makes balancing a child's play. It can be implemented fast, because of its easy handling.
Its costs are low and its measuring accuracy can not be topped. Take balancing from now on right into your own hands! Because: Quality wins!
For further information and machines see http://www.haimer.de/english/wucht.php
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Features:
- Suitable for ISO, HSK, CAT, BT cones.
- Resolution: 0.1 g·mm
- Selection of the ISO balancing class together with the maximum permitted RPM
- User-friendly, step by step driven unbalance procedure.
- Rugged, ease to install and to use
Advantages:
- High Speed Machining (HSC)
- Better surface finishing.
- Longer life of the spindle and bearings of the spindle.
- Safe and silent operation.
- Wear and breakage prevention
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Profi Tool Balancers PTB 7.2 and PTB 21.2 are solutions from Hofmann for balancing of tools or tool holders with standard conical spindle interfaces (SK, HSK, Capto etc.). The tools are precision-clamped in the spindle of the vertical hard-bearing (force measuring) balancing machines using suitable adapters. The available unbalance measuring systems convert the measured unbalance into all common practical units for unbalance compensation in one or two planes. In addition the unbalance measuring system MC 10 of the PTB 31.2 supports calculation of the permissible residual unbalance according to DIN 69888.
* Features
o Precision spindle for highest accuracy of measurement and repeatability
o Standard high-precision chucks for conical spindle interfaces (SK, HSK, Capto etc.)
o Hard-bearing (force measuring) balancing machine with permanent calibration
o Measuring system supports all common methods of unbalance measuring system
o Line laser module for precise marking of the correction angle position
o Calculation of residual unbalance according to DIN 69888 (option MC 10 PTB)
* Applications
o Balancing of tools and tool holders
o Balancing in tool holder manufacturing
o Balancing in tool maintenance shop
o Balancing of tools per DIN 69888
o Balancing of rotors without their own shaft journal , e.g. grinding wheels, blower wheels etc.
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Toolholder
ABRO toolholder balancing systems can accommodate a wide range of toolholder sizes and styles. The hard-bearing design provides superior accuracy for single-plane and two-plane measurement, which is selectable. ABRO provides both horizontal and vertical configuration & machine.
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Located in the north of France, SP2i is specialize in the design and the manufacture of lifting and handling tools for all type of heavy loads.
Today, our experience and know-how in this field, allow us to offer you a large range of tongs adapted to your needs and to your working environment, in the respect of the standards and regulations in force, as well as your own requirements.
Even if the iron and steel sector is our main customer, we also work with the car industry, the railway industry and paper mills … too.
Our tongs are robust, reliable, and a great handiness.
A lot of options are available to satisfy your requests.
Types of loads :
- Coils,
- Rolls Mills,
- Flat products,
- Ingots, Slabs …
- Bars or pipes bundles …
- …
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For nearly 50 years, Ingersoll Rand has been serving the material handling needs of the following industries worldwide: automotive, appliance, aerospace, electronics, food, furniture, glass packaging, printing, pharmaceutical, sheet metal, textile, and warehousing.
The many years of manufacturing experience, ISO 9001 certification, and a 24 hour service network has created a unique ability to respond to your needs with the highest quality material handling solutions, technology, and services available in the world.
Ingersoll Rand has pioneered the development of pneumatic powered lifting, balancing, and handling equipment making us the world leader in the manufacturing of ergonomic, in process, manual assist, pick and place solutions.
With a solid commitment to research and development we have applied our expertise to introduce new products and technology which can also integrate the latest electronics and controls, such as the InteLIFT system: an electronically controlled, air powered intelligent handling solution.
By using Ingersoll Rand solutions created for your material handling needs, you can expect improved productivity mandated by a global economy. At the same time, you can expect ergonomic solutions which improve operator performance and avoid labor downtime due to health or safety issues in using automation.
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Advantages
Pneumatic clamping with high forces
Optimum safety clamping - if the pneumatic fail the system is locked
The values of hydraulic clamps are reached and exceeded
Low system costs in comparison to hydraulics
Simple installation
Compact design
Wide range for many shaft sizes can be delivered
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The SITEMA Safety Brake type KSP is designed to hold a vertical moved mass in one direction (against gravity). The holding is done on a round shaft. This could be an already existing cylinder rod or a separate rod. The Safety Catcher can also be used to catch the falling load in case of an emergency-stop. The holding force is relatively big in one direction (downwards) and in the other direction (upwards) relatively small.
Safety brakes are already used in the following applications
- vertical or diagonal machine tool axes
- vertical axes of loaders
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Advantages
Pneumatic clamping with high forces
Optimum safety clamping - if the pneumatic fail the system is locked
The values of hydraulic clamps are reached and exceeded
Low system costs in comparison to hydraulics
Simple installation
Compact design
Wide range for many shaft sizes can be delivered
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The SITEMA Safety Brake type KSP is designed to hold a vertical moved mass in one direction (against gravity). The holding is done on a round shaft. This could be an already existing cylinder rod or a separate rod. The Safety Catcher can also be used to catch the falling load in case of an emergency-stop. The holding force is relatively big in one direction (downwards) and in the other direction (upwards) relatively small.
Safety brakes are already used in the following applications
- vertical or diagonal machine tool axes
- vertical axes of loaders
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Kaller Stock Lifters are mainly for use in progression dies.
These units have an extremely robust design that can withstand high side loading.
They therefore allow stock / guide rails to be attached directly to the piston rod.
They can also be mounted upside down in progression dies and used to attached stripper plates without the need for additional guide elements.
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