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The Filamatic Level Filler will present an even and level fill using overflow and advanced spring loaded nozzle technology. This simple to operate machine can accommodate a variety of containers sizes and shapes, has an easy and fast changeover, quick volume adjustment and can operate with up to eight nozzles. Giving an eye pleasing appearance to your products, this robust filler provides a rapid, even fill each and every time.
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4-HEAD A-B VOLUMETRIC FILLING MACHINE
Shown as designed for quart through 1-gallon open top containers.
Filling two lanes, independently, simultaneously, 2-containers at a time.
Four (4) volume adjustable, piston pumps.
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Specially designed for filling of all liquid and semi-liquid cosmetics (shampoo, conditioner, hair-dye, shower gel, bubble bath, liquid soap, milk, suntan milk, lotions, make-up, deodorant roll-on, perfumes, etc), VIRTUO offers a maximum comfort of use thanks to one servodrive per pump, along with one servodrive for the up/down motion of the nozzles.
The benefits are significant :
- excellent adaptation to all types of liquid according to viscosity and physical and chemical characteristics of the products
- individual adjustment for each pump, even while machine is operating
- bottom-up filling of the bottles with variable up/down speed of the nozzles and programmable according to the shape and contour of the bottles to be filled
- complete piston lift to the top of the pump = no product dead volume below the pistons (no stagnant product, increased prophylaxis)
- optimized dosing accuracy
- increased speeds up to 50%
- 100% cleaning of the pump body
- sterilization in place (SIP)
- programmable cleaning speed according to the products (quality of the cleaning optimized and cleaning times reduced)
- option of installing 2 filling circuits in parallel, with cleaning in place (CIP) for one circuit while the 2nd circuit is filling and vice versa.
- quick format changeovers without tools
- stainless steel guards with "balcony" design for optimized prophylaxis
- linear puck transfer below the fill nozzles allows for increased speed.
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The Guja B basic configuration is provided with the following modules
Filling system with peristaltic pumps
“Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
Electric height adjustment to easily adjust the nozzles to different bottle sizes.
Control panel with touch screen for the intuitive setting of machine functions.Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
FEATURES
Machine manufactured entirely in stainless steel and aluminum: for maximum durability and resistance to highly aggressive substances. All machine components are installed in a functional way to avoid using hand tools and to facilitate the adjustment and/or part replacement operations thanks to the clamp connections and with no need for tools.
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ELECTRONIC VOLUMETRIC FILLING MACHINE FOR ALCOHOLIC PRODUCTS
- Highly precise filling performance (±0.5% of rated volume)
- ULTRA CLEAN filling
- User-friendly and low-maintenance
The VOL-JET alcohol system, which is designed to process all types of containers, is constructed with flow rate gauges for each filling valve. The special filling method, which does not require contact between the bottle and the filling valve, avoids all vertical movements of the latter, with the following important advantages: elimination of wear-related problems, elimination of the need for frequent maintenance and extremely efficacious sanitation cycle.
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VERTICAL VOLUMETRIC FILLERS
Air-operated volumetric fillers manufactured with food grade materials. These machines are very light and easy to be moved and are available in different models.
The product can be drawn from a container placed below the machine or from a storage tank without external pumps.
These fillers are suitable for filling liquid and semi-dense products in every kind of container and are excellent for filling tin cans with edible oil.
The filling volume can be easily selected within a 200 to 5.000 ml range. Excellent performance also with non-food foamy products, such as detergents, shampoos, bubble bath liquids etc. In fact all the machine components in contact with the product can resist the attack of even aggressive chemical substances.
- Art. DS915 Vertical volumetric filler
- Art. DS917 Vertical volumetric filler bi-cylinder
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Description
The volumetric filling system by dosing cylinders is particularly indicated to fill viscous and semi-viscous products such as creams, shampoo, conditioners etc.
The piston is manufactured entirely in stainless steel AISI316 (dosing cylinder) and anodized aluminum (pneumatic cylinder).
The filling volume is set by means of the hand-wheels on the cylinders. By turning the hand-wheels the stroke of the cylinder and consequently the suction volume of the product are regulated.
Chico P
The Chico basic configuration is provided with the following modules
- Filling system with pneumatic piston fillings.
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Manual height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes.
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand. (Possibility to install a linear conveyor or a closed circuit).
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FLEXIFILL SERIES
FLEXIFILL is a series of in-line fillers that can be either electronically or mechanically driven, intermittent or continuous motion. High flexibility is guaranteed thanks to the possibility of using them for all types of pharmaceutical products (eye drops, contact lens solutions, detergents, infusions, oral and topical solutions).
F940 is designed to work from low to medium outputs (from 120 to 250 bottles/min) with a dosing volume of up to 500 ml (up to 8 filling units).
Designed according to cGMP standards, FLEXIFILL can be equipped with servo-driven motors both for nozzle carrier head vertical and horizontal stroke and for adjustment of dosing volume.
CIP-SIP system is available on demand.
All parts in contact with the product in AISI 316L stainless steel..
MAIN CHARACTERISTICS
- Constructive modularity
- Positive in-line filling system
- Electronic controls
- Cantilever design
- Easy size change-over
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Automatic filling of various solid products such as legumes, olives, whole tomatoes, diced foods and other.
These machines offer the advantage of a precise filling weight and a high production rate. We manufacture these machines in various models, whereby we assure fully automatic filling for any kind of rigid container.
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ZB telescopic fillers are suitable to handle a wide range of products, from free flowing granular types to whole peeled tomatoes.
The machines are also available without telescopes for total filling of the containers.
CONTAINERS
The machines can handle round and non-round metal, glass, plastic and composite containers
having a filling capacity up to 5 Kg.
CAPACITY
From 10 to 2500 c.p.m. according to the product and container size..
PRODUCTS
- peeled tomatoes (whole, sliced and diced)
- olives (whole and sliced)
- mushrooms (whole and sliced)
- pet food
- pulses: peas, chick-peas, lentils, beans and broad beans
- vegetables (whole, sliced and diced): carrots, potatoes, onions, corn kernels, green beans, etc.
- fruits (whole, sliced and diced): cherries, strawberries, plums, gooseberries, apricots, pears, peaches, etc.
- ravioli, pasta, cereals and rice
- cockles and mussels
- peanuts.
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