OverviewEmulTEK 4 is a compact bitumen emulsion plant by Ammann with a nominal production capacity of 4 t/h. Designed for on‑site mobility and flexible formulation management, it supports a range of emulsion recipes for priming, tack coats, slurry seals and micro‑surfacing.
Key benefits- Rated capacity: 4 t/h for steady on‑site emulsion supply.
- Compact, transportable footprint for easy relocation between worksites.
- Flexible mixing and recipe management to accommodate multiple emulsion types.
Applications- Tack/primer layers between binder and surface courses.
- Priming and bonding layers.
- Surface dressing and slurry seal.
- Micro‑surfacing and cold mix operations using emulsions.
Intelligent controlEmulTEK 4 integrates SCADA software on PLC hardware to deliver automated process control, recipe management and detailed production reporting. The control system supports repeatable dosing, data logging and operator interfaces for safe, consistent operation.
Technology & sustainabilityAmmann engineering enables features for improved efficiency and lower emissions: stainless‑steel premix tanks on load cells, fast water heating circuits, options for low‑emission burners and modular upgrades (e.g. RAP recycling, warm‑mix technologies). Digital platforms enable predictive maintenance and real‑time monitoring.
Technical specifications- Nominal capacity: 4 t/h.
- Premix tanks in stainless steel mounted on load cells.
- Heating lines for rapid water heating.
- Stainless steel pump and flowmeter for dosing accuracy.
- Bitumen flowmeter with heated body to maintain viscosity.
- Drum pump (barrel pump) for secure bitumen supply.
- Automated control: SCADA on PLC for recipe control and reporting.
- Compact design for transportability and rapid site deployment.