Hydraulic press DIGITAL MASTER 510

laminationembossingdie-cutting

Overview
All-in-line modular label press with a 510 mm imaging width. The DIGITAL MASTER 510 delivers a fully digital and automated production flow from printing to embellishment and die-cutting. Its modular, on-site upgradable architecture allows customers to configure and expand the press over time to match production requirements.

Key benefits

• All-in-One modular design for flexible configuration, simplified operation and maintenance, and increased production throughput.
• Expands application range to larger label formats and markets including industrial, chemical, wrap-around, shrink sleeves and extended-content labels.
• Prints up to 100 m/min at native 1200 x 1200 dpi (4 or 6 colours plus optional digital white), bridging digital and flexo production capabilities.
• Printing, embellishment and converting in a single pass with integrated UV inkjet digital engine, flexo and converting modules.
• Digitally automated print, embellishment and finishing modules for high uptime, reduced waste and consistent repeatability regardless of operator skill.
• Integrated BOBST FLEXJET module enables single-pass digital printing for multilayer and complex applications (sandwich printing, backliner and glue-side printing).
• Quality control via BOBST ACCUCHECK provides 100% inline inspection and automated calibration at full speed.

Features & highlights

• 100% modular architecture with on-site upgradability: configure from digital-only to full all-in-line label production by selecting flexo, converting and digital modules.
• Digital flexibility with BOBST FLEXJET for profitable short runs, multilayer single-pass printing and complex one-pass applications.
• Standard configuration includes jumbo roll rewinder/unwinder, web cleaner, corona unit, web guide, simplex mark reader for second-pass registration, splice detector, chilled roller, maintenance automation device, BOBST ACCUCHECK and BOBST Digital Front End server.
• High productivity and print quality: native 1200 x 1200 dpi at up to 100 m/min; automated maintenance and calibration; fully automated flexo modules; integrated embellishment and converting solutions.
• Inline inspection and calibration with BOBST ACCUCHECK: automatic head stitching, automatic colour-to-colour calibration, fast density uniformisation, automatic bad-nozzle detection and compensation; 100% inspection at full speed and integration in the press workflow.
• Compatibility with BOBST Thalia UV Digital Inks for regulatory and substrate performance (TPO-free; free from CMR and SVHC substances) and finishing compatibility with lamination, cold foil, varnish and embossing.

Product specifications
Web width: max 520 mm
Imaging width: 510 mm
Digital printing speed: max 100 m/min
Digital print quality: 1200 x 1200 dpi (optical up to 2400 dpi)
Colour configuration: up to 6 + white
Ink tank capacity: 10 L per color
Ink coverage: max 16 g/m2
Rewinding diameter: max 1000 mm
Unwinding diameter: max 1000 mm
Print cylinder repeat: 140–610 mm (optional)
Sleeve print cylinder repeat: 305–610 mm (optional)
Gear pitch: 3.175 mm (1/8 in) (optional)

Notes
Optional items may apply depending on selected configuration.

Technical specifications

• Imaging width: 510 mm
• Maximum web width: 520 mm
• Maximum digital speed: 100 m/min
• Native print resolution: 1200 x 1200 dpi (optical up to 2400 dpi)
• Colour configuration: up to 6 colours plus optional digital white
• Ink tank capacity: 10 L per colour
• Maximum rewinding/unwinding diameters: 1000 mm
• Ink coverage: up to 16 g/m2
• Print cylinder repeat: 140–610 mm (optional)
• Sleeve print cylinder repeat: 305–610 mm (optional)
• Gear pitch: 3.175 mm (1/8 in) (optional)
• Integrated inline quality control: BOBST ACCUCHECK for 100% inspection and automatic calibration
• Modular architecture: on-site upgradability, integration of flexo and converting modules, and BOBST FLEXJET module for complex single-pass digital printing