Belt conveyor drive system DualGear

for AGVfor conveyorthree-stage

Overview
The DualGear drive system by FAULHABER is engineered for conveyor belts and compact wheel drives in autonomous logistics systems. It delivers two synchronous outputs from a single, diameter‑compliant drive unit, reducing integration complexity, installation space and system cost.

Key benefits

• Two synchronous, powerful outputs driven by one motor and a single central controller
• Compact, diameter‑compliant design based on BX4 motor family for constrained installation spaces
• High dynamics, precision and durable construction with welded joints
• Lower integration effort and reduced system footprint compared with two separate drives

Technical concept
The DualGear integrates a brushless BX4 base motor (32 mm) with robust GPT metal planetary gearheads mounted at both ends. Hall sensors with sine/cosine outputs provide precise rotor position feedback for accurate commutation and positioning. The modular concept supports different motor lengths (42 mm, 68 mm) and up to three gear stages to adapt speed and torque to application needs.

Applications
Designed for modern conveying and intralogistics systems with limited space, e.g. conveyor belts and compact wheel drives for autonomous vehicles and platforms. The solution simplifies system architecture where two synchronized movements are required.

Downloads & media
Press materials (press release PDF and images) are available for this product; contact FAULHABER or consult the product media library for downloads.

Technical specifications

• Product name: DualGear
• Brand: FAULHABER
• Integrated motor family: BX4 (brushless), diameter 32 mm
• Available motor lengths: 42 mm and 68 mm
• Gearheads: GPT series planetary gearheads mounted at both ends
• Gearhead stages: up to 3 stages available
• Sensors: Hall sensors with sine/cosine outputs for precise rotor position detection
• Construction: welded joints only (no adhesives)
• Main function: two synchronous outputs from one drive with central control
• Target applications: conveyor belts, compact wheel drives, intralogistics systems