Storage warehouse shelving

with shelvesrollershuttle

Overview We design and supply roll forming solutions dedicated to the production of pallet racking shelves, enabling reliable integration into complex manufacturing lines. Our systems address the needs of engineers and production managers seeking roll-formed shelf panels for small and large batches with controlled repeatability and short changeover times.

Technical sheet

• Thickness: up to 1.5 mm / 15 gauge (0.06 in)
• Production speed (line): up to 30 m/min (98 ft/min)
• Production speed (panel): up to 10 panels/min
• Setup time: less than 5 min
• Flexible roll forming: interchangeable units (TWIN)

Key technical features of roll forming lines

• Thickness range: up to 1.5 mm (0.06 in)
• Production speed: up to 10 panels/min
• Roll forming technology: TWIN (quick changeover)
• Setup time: < 5 minutes
• Profile lengths: from 600 mm to 2,000 mm (23.6 in – 78.7 in)
• Maximum profile dimensions: up to L 600 × H 60 mm (23.6 in × 2.4 in)

Auxiliary technologies for roll forming

• Straightening system
• Punching system
• Embossing system
• Rotary clinching system
• Cutting system

Additional integrations for shelving lines

• Roll forming line for reinforcement profiles
• Reinforcement welding system for shelves

Inline options

• Automatic coil loading system
• Sheet joining unit
• Quick die change system
• Automatic unloading system
• Automatic stacking, packaging, strapping and labeling system

Gasparini software – control, integration, reporting

• Dedicated operator interfaces for straightforward control
• ERP integration: bidirectional connection between customer ERP and control system
• Data compatibility: import/export in common standard formats to support planning and traceability
• Machine data collection: production efficiency, cycle times, alarms and performance analysis

Tailor-made roll forming solutions

• Production flexibility: quick changeovers (TWIN) to switch between profiles with minimal downtime
• Designed for continuous operation: components and layout suitable for medium-to-large batch production
• Ease of use: intuitive HMI and software tools to reduce operator training time
• IT/OT integration: interfaces for seamless connection to enterprise systems

Safety note Guards and safety barriers may be removed or not visible for photography; all safety devices must be installed and used during machine operation.

Technical specifications

• Thickness: up to 1.5 mm / 15 gauge (0.06 in)
• Production speed (line): up to 30 m/min (98 ft/min)
• Production speed (panel): up to 10 panels/min
• Roll forming technology: TWIN; interchangeable roll forming units
• Setup time: less than 5 minutes
• Profile lengths: 600 mm – 2,000 mm
• Maximum profile dimensions: L 600 × H 60 mm
• Auxiliary systems available: straightening, punching, embossing, rotary clinching, cutting
• Integrations available: reinforcement profile roll forming, reinforcement welding for shelves
• Inline automation modules: automatic coil loading, sheet joining, quick die change, automatic unloading, stacking/packaging/strapping/labeling
• Software features: operator interfaces, ERP bidirectional integration, data import/export, machine data collection and performance analysis
• Designed for medium-to-large batches and just-in-time manufacturing