Shelving spacer roll forming line

for profilesfor beamfor mezzanines

Overview
We design and deliver roll forming lines dedicated to the production of beams and cross beams for industrial racking and mezzanine floors. These solutions are engineered for racking manufacturers who require high productivity, dimensional repeatability, and full process integration.

Key technical features

• Thickness range: up to 2.0 mm (0.08 in)
• Production speed: up to 60 m/min (197 ft/min)
• Roll forming technologies: TWIN, PRO
• Setup times: TWIN less than 5 minutes; PRO less than 1 hour
• Profile lengths: from 1,000 mm to 6,000 mm (39 in – 236 in)
• Examples of maximum profile dimensions: Box beams / step beams up to L 60 × H 200 mm (2.4 in × 7.9 in); C profiles up to L 800 × H 80 mm (31.5 in × 3.1 in)

Auxiliary technologies for roll forming

• Straightening system
• Punching system
• Cutting system

In-line options

• Automatic coil loading system
• Sheet joining unit
• Quick die change system
• HF automatic welding unit for connectors
• Automatic unloading system
• Automatic stacking, packaging, strapping, and labeling system

Quality, tolerances, and material yield
Surface quality and tight dimensional tolerances are essential for beams and cross members that must be precisely joined or interlocked. The roll forming process combined with optimized cutting reduces spring-back, improving final product yield and minimizing scrap and rework.

Software and Industry 4.0 integration

• Dedicated HMI interfaces for roll forming line control
• ERP integration for seamless data synchronization with the customer management system
• Compatibility and flexibility in data import/export across multiple formats for production, traceability, and reporting

Advantages

• Reduced setup times and increased machine availability (TWIN for quick changeovers)
• Dimensional repeatability and surface finish suitable for pallet racking applications
• Modular and fully integrable lines: from coil to stacking
• Proprietary software enabling operational efficiency and reporting

Technical specifications

• Thickness: up to 2.0 mm / 12 gauge
• Production speed: up to 60 m/min (197 ft/min)
• Setup time: TWIN less than 5 min; PRO less than 1 hour
• Flexible roll forming technology: Interchangeable, TWIN
• Profile lengths: 1,000 mm – 6,000 mm (39 in – 236 in)
• Maximum profile examples: Box/step beams up to L 60 × H 200 mm; C profiles up to L 800 × H 80 mm
• Integrated auxiliary stations: straightening, punching, cutting
• In-line automation options: coil loading, sheet joining, quick die change, HF welding for connectors, unloading, stacking/packaging/strapping/labeling
• Software features: dedicated HMI, ERP integration, multi-format data import/export