Metal profile roll forming machine

for profilesautomaticPLC-controlled

Overview
Gasparini roll forming lines for elevated walkways and industrial gratings are engineered for manufacturers who need dimensional repeatability, controlled surface finish and high operational efficiency. The systems support production of profiles for mezzanines, access platforms and safety gratings.

Technical sheet
Material thickness range: up to 3.0 mm
Maximum production speed: up to 20 m/min
Typical setup times: TWIN less than 5 min; PRO less than 1 h
Flexible roll forming technology: interchangeable cassettes, TWIN and PRO solutions

Main technical data

• Material thickness: up to 3.0 mm (0.12 in)
• Production speed: up to 20 m/min (65 ft/min)
• Roll forming technology: TWIN and PRO
• Setup times:
  • TWIN: less than 5 minutes
  • PRO: less than 1 hour
• Profile lengths: from 1,500 mm to 4,500 mm (59 in – 177 in)
• Maximum profile dimensions: L 800 × H 125 mm (31.5 in × 4.9 in)

Auxiliary technologies for roll forming

• Straightening system
• Punching system
• Cutting system
• Embossing system

Inline options

• Automatic coil loading system
• Sheet metal joining unit
• Quick-change cutting die system
• Automatic unloading system
• Stacking, packaging, strapping and labeling systems

Dimensional and functional quality
For elevated walkways and safety gratings, tight tolerances and surface quality are essential to ensure precise and safe assembly. Integrating roll forming with inline cutting reduces spring-back and minimizes secondary operations, delivering components ready for assembly.

Digital control and IT integration

• Intuitive operator interfaces for line control and supervision
• Functions for monitoring output and collecting production data
• ERP integration: bidirectional data exchange to synchronize orders, batches and production recipes
• Compatibility with multiple import/export formats for reporting and quality control

Customer benefits

• Reduced setup times and increased actual productivity
• Consistent tolerances with fewer scraps and rework
• Higher automation and reduced manual intervention
• Full production data traceability for data-driven decisions

Why choose Gasparini
Custom roll forming solutions for walkways: systems designed for high repeatability, ease of use and full integration with enterprise IT. From rapid tooling changes to advanced data collection, lines are engineered to improve efficiency, quality and cost control.

Note
Guards and safety barriers have been removed for viewing. All safety devices must be in place for safe operation.

Characteristics / technical specifications

• Material thickness: up to 3.0 mm
• Production speed: up to 20 m/min (65 ft/min)
• Roll forming technology: TWIN and PRO
• Setup times: TWIN < 5 minutes; PRO < 1 hour
• Profile lengths: 1,500–4,500 mm
• Maximum profile dimensions: L 800 × H 125 mm