Shelving roll forming machine

for profilesfor C profilesupright rack

Overview
Roll forming systems designed for the continuous manufacturing of uprights and cross beams for shelving and mezzanine structures. Built for C and Sigma profiles, these lines combine fast cycle times, repeatability and tight dimensional control for structural parts.

Key technical features

• Thickness: up to 5 mm (0.20 in); technical sheet also references up to 3.5 mm (7 gauge)
• Production speed: up to 20 m/min (65.6 ft/min)
• TWIN technology setup: under 5 minutes
• PRO configuration with interchangeable cassettes: under 1 hour
• Profile lengths: 1,500 mm to 6,000 mm (59 in – 236 in)
• Maximum profile size: up to L 300 × H 100 mm (11.8 in × 3.9 in)
• Profile types: C and Sigma
• Flexible roll forming: interchangeable cassettes; Twin option

Auxiliary technologies for roll forming

• Straightening unit
• Punching unit
• Cutting unit

Inline options

• Automatic coil loading
• Sheet joining unit
• Quick die-change system
• Automatic unloading
• Automatic stacking, packaging, strapping and labeling

Final product quality
Tight dimensional tolerances and a controlled surface finish ensure proper alignment and mechanical connection between uprights and cross beams, cutting down on secondary operations and deformation across the process.

Software and Industry 4.0
Gasparini software streamlines line management and boosts production efficiency:

• Operator interfaces for monitoring and controlling production
• Two-way ERP integration to sync orders, recipes and production data
• Flexible data import/export for reporting and traceability

Customer benefits

• Shorter setup times and greater production flexibility
• High-precision, assembly-ready parts with minimal rework
• Increased automation, less manual handling
• Production data traceability to support operational decisions

Tailor-made roll forming solutions
Cold roll forming lines built for structural profiles, engineered for continuous production, ease of use and integration into digital manufacturing environments. Configurations are tailored to shelving and mezzanine manufacturers who need precision and repeatability.