C profile roll forming machine

for shelvingfor profilesupright rack

Overview
Roll forming solutions for the continuous production of uprights and cross beams used in mezzanine and shelving structures. Lines are engineered for C and Sigma profiles to combine production speed, repeatability and precise dimensional control for structural components.

Key technical features

• Thickness range: up to 5 mm (0.20 in); technical sheet also references up to 3.5 mm (7 gauge)
• Production speed: up to 20 m/min (65.6 ft/min)
• Setup time:
  • TWIN technology: less than 5 minutes
  • PRO configuration with interchangeable cassettes: less than 1 hour
• Profile lengths: from 1,500 mm to 6,000 mm (59 in – 236 in)
• Maximum profile dimensions: up to L 300 × H 100 mm (11.8 in × 3.9 in)
• Profile types: C and Sigma
• Flexible roll forming: interchangeable cassettes; Twin option

Auxiliary technologies for roll forming

• Straightening system
• Punching system
• Cutting system

Inline options

• Automatic coil loading system
• Sheet joining unit
• Quick die change system
• Automatic unloading system
• Automatic stacking, packaging, strapping and labeling system

Final product quality
Controlled surface finish and tight dimensional tolerances enable correct alignment and mechanical connection of uprights and cross beams, minimising secondary operations and end-to-end deformation.

Software and Industry 4.0
Gasparini software optimises production and simplifies line management:

• Operator interfaces for production control and monitoring
• ERP integration: bidirectional connection to synchronize orders, recipes and production data
• Flexible data import/export for reporting and traceability

Customer benefits

• Reduced setup times and increased production flexibility
• High-precision parts ready for assembly with minimal rework
• Higher automation and reduced manual intervention
• Production data traceability to support operational decisions

Tailor-made roll forming solutions
Cold roll forming lines designed for structural profiles, built for continuous production, ease of use and integration into digital manufacturing environments. Configurations are adapted to manufacturers of shelving and mezzanine systems who require precision and repeatability.

Technical sheet
Thickness: up to 3.5–5 mm
Production speed: up to 20 m/min (65.6 ft/min)
Setup time: TWIN < 5 min / PRO < 1 hour
Flexible roll forming: interchangeable cassettes; Twin option

Technical specifications

• Thickness range: up to 5 mm (0.20 in); technical sheet also lists up to 3.5 mm (7 gauge)
• Production speed: up to 20 m/min (65.6 ft/min)
• Setup times: TWIN < 5 min; PRO configuration < 1 hour
• Profile lengths: 1,500 mm – 6,000 mm (59 in – 236 in)
• Maximum profile dimensions: up to L 300 × H 100 mm (11.8 in × 3.9 in)
• Profile types: C and Sigma
• Flexible roll forming technology: interchangeable cassettes; Twin option
• Auxiliary systems: straightening, punching, cutting
• Inline options: automatic coil loading, sheet joining, quick die change, automatic unloading, stacking/packaging/strapping/labeling
• Software/Industry 4.0: operator interfaces, ERP bidirectional integration, flexible data import/export