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  4. Henan Hongtu Machinery Manufacturing Co., Ltd.
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Color sorter HR1
opticalfor ricefor the food industry

Color sorter - HR1 - Henan Hongtu Machinery Manufacturing Co., Ltd. - optical / for rice / for the food industry
Color sorter - HR1 - Henan Hongtu Machinery Manufacturing Co., Ltd. - optical / for rice / for the food industry
Color sorter - HR1 - Henan Hongtu Machinery Manufacturing Co., Ltd. - optical / for rice / for the food industry - image - 2
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Characteristics

Type
color, optical
Product applications
for rice
Application domain
for the food industry
Operational mode
automatic
Other characteristics
computer-controlled, with artificial intelligence, high-speed, vibratory
Length

1,509 mm
(59 in)

Height

1,426 mm
(56 in)

Description

Product overview
Foodline HR1 is a compact optical rice color sorter designed for rice processors and millers. It separates grains by color and visual defects to improve final product quality and reduce manual rework. The machine fits small-to-medium milling lines and can be configured for different production needs.

Key features
  • Capacity: 0.8–1.5 t/h suitable for small to medium throughput lines
  • Sorting accuracy: ≥99.99% under correct operating conditions
  • High-resolution Phoenix camera system: 5,400 pixels for fine defect recognition
  • Channel configuration: 64 channels standard (128 channels available as an option)
  • Touch control: 12.1-inch touchscreen for recipe management and monitoring
  • Adjustable sorting modes: multiple presets for yellow, chalky, discolored and translucent defects


How it works
  • Feed: rice is introduced via the feeding system; a vibrating feeder distributes grains evenly across channels
  • Imaging: industrial cameras capture high-resolution images of individual grains
  • Analysis: image-processing software compares grain color and texture against preset criteria to flag defects
  • Ejection: high-speed air ejectors/nozzles remove defective grains precisely
  • Collection: accepted and rejected streams are separated for downstream processing


Features details
  • Optical recognition: 5,400-pixel imaging enables discrimination of subtle color and texture differences
  • Multiple sorting modes: positive, reverse and combined modes to match rice quality targets
  • Intelligent algorithms: adaptive image processing reduces false rejects and optimizes yield
  • Efficient air system: high-frequency ejection with controlled compressed-air consumption (0.5–0.8 MPa)
  • User interface: 12.1" touchscreen for quick parameter changes, diagnostics and production logs


Technical specifications
  • Machine Model: HR1
  • Power (kW): 0.8–1.0
  • Air consumption (L/min): 300–800
  • Sorting Accuracy: ≥99.99%
  • Capacity: 0.8–1.5 t/h
  • Dimensions (mm) (L×W×H): 1509×589×1426
  • Voltage (V/Hz): 110–250 V, 50–60 Hz
  • Gross/Net Weight (kg): 135/105
  • Camera type: Phoenix industrial camera
  • Camera pixel: 5,400
  • Number of cameras: 2 (standard) — 4 (optional/configurable)
  • Air pressure (MPa): 0.5–0.8
  • Touch screen: 12.1-inch
  • Channel total number: 64 (standard) — 128 (optional)
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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