This dual-tab electrical contact assembly combines high-conductivity copper alloy with durable plastic insulation, ensuring stable performance and reliable connections. The nickel or tin plated surface enhances corrosion resistance and electrical efficiency, while the precise ±0.01 mm tolerance guarantees consistency in mass production. Widely used in electrical contacts, switches, and connectors, this part is designed for dependable operation in demanding applications.
At HLC, this dual-tab electrical contact assembly was engineered for a client in the electronics industry who required ultra-precise tolerance of ±0.01 mm. Through our in-house automated in-mold riveting and surface plating process, we ensured excellent conductivity, durability, and consistent quality. The project highlights HLC's capability to deliver reliable custom contact solutions for high-volume applications.
- Material: Copper alloy + Plastic
- Surface: Nickel / Tin plated
- Tolerance: ±0.01 mm
- Application: Electrical contacts, switches, connectors
- Technology: Assembly, CNC machining, Inmold welding, Metal stamping
- Quality Control: PG, Progressive stamping dies, QCIPQC, Wire EDM