Packaging line for the pharmaceutical industry Blister Line BPL300

for blisterfor pharmaceutical productscompact

Product overview
Note: This is an early-generation Classic variant. For the latest high-speed line, see the Blister Line BPL600R.

Line concept
This compact packaging line integrates the DPH260i Blister Machine with the ZH300i Cartoner to enable mass packaging of solid doses and ampoules within a footprint under 9 meters. The modules are mechanically and electronically linked for synchronized transfer and precise positioning while minimizing floor space requirements.

Key features

• Compact layout with total installation length under 9 m.
• Designed for solid doses and compatible with common forming materials.
• Balcony layout compliant with cGMP for simplified access and cleaning.
• Servo-driven rotary pick-up arms ensure accurate blister transfer and placement.
• Separated drive architecture protects product-handling areas from mechanical components.
• Supports standard tuck-in and hot-melt carton closures.
• Optimized machine layout shortens format changeover times.
• Fully enclosed design compliant with European safety requirements.

Gallery highlights

• Optional pinhole detection system for blister integrity control.
• Blister module accepts two forming-material reels; one reel up to 600 mm diameter to reduce material change frequency.
• Integrated forming-material splicer for continuous operation during reel changes.
• Forming station uses contact heating to reduce forming temperature requirements.
• Servo-driven material transport for stable web running and freely settable blister length.
• Capsule/tablet feeding via tracks or tubes; clearing brush removes excess product from web before sealing.
• Track feeder for capsules, flat and oblong tablets (hopper, vibratory chute, vibratory conveyor and tracks).
• Blister machine with rotary and grid sealing, including embossing and rotary sealing stations.
• Two waste tanks provided for alternate use.
• Blister cards punched transversely, picked by vacuum arm and transferred to the cartoner.
• Inside the magazine, blister cards are counted during free fall via servo control and retained by the transfer belt.
• Leaflet folding device for 1–4 folds; optional GUK folder available.
• Rotary carton feeder positions cartons onto the carton conveyor chain.
• Long carton magazine with approx. 1,000-carton capacity.
• Digital position indicators for straightforward format adjustment.

Technical specifications

• Max. output: 300 cartons/min.
• Carton size range: Max 200 x 90 x 60 mm; Min 75 x 30 x 15 mm.
• Machine power: 21.3 kW.
• Machine dimensions (L x W x H): 8800 x 2000 x 2000 mm.
• Machine weight: 6800 kg.
• Integrated modules: DPH260i Blister Machine + ZH300i Cartoner.
• Footprint: highly compact line layout, installation length under 9 m.