OverviewThe MCD2018 is a heavy-duty horizontal machining center (HMC) designed for high-speed, high-accuracy FF machining of heavy dies, molds and large parts. It combines a long-nose, highly rigid spindle with a precision indexing table to enable deep-end milling, gun drilling and heavy cutting operations.
Key points- Long-nose rigid spindle for improved deep-end milling and heavy cutting.
- High-accuracy indexing table with 0.0001° resolution; table supports loads up to 8,000 kg (12,000 kg optional).
- Absolute position detection on all axes for repeatability and reduced setup time.
- Multiple spiral chip conveyors and efficient coolant handling for large chip volumes.
- Fully enclosed splash guard with front door and ceiling that open fully to simplify setups of large workpieces.
- Standard spindle 6,000 rpm (options: 4K, 8K, 15K, 18K); ATC capacity standard 30 (options up to 399).
- Rapid traverse and cutting feed up to 16,000 mm/min; tool-to-tool time approx. 18 s.
Applications and recommended operations- Face/frame (FF) machining of heavy dies and molds.
- Deep-end milling and heavy-duty cutting of large components.
- Gun drilling and other deep-hole operations where spindle reach and rigidity are critical.
Technical specifications- Pallet: 1800 mm × 1300 mm (70.9" × 51.2")
- Travel (X × Y × Z): X: 2000 mm; Y: 1800 mm; Z: 1300 mm (Z 1500 mm optional)
- B-Axis: 360° indexing
- C-Axis: N/A
- Spindle speed: 6,000 rpm (options: 4,000 / 8,000 / 15,000 / 18,000 rpm)
- Rapid traverse: 16,000 mm/min (630 ipm)
- Cutting feedrate: 16,000 mm/min (630 in/min)
- Maximum workpiece: Ø 2200 mm × 2100 mm (with limitations)
- Maximum payload: 8,000 kg (12,000 kg optional)
- Table indexing resolution: 0.0001°; table support up to 8 tons
- ATC capacity: 30 (options: 60, 99, 120, 180, 280, 399)
- Tool-to-tool time: 18 s
- Maximum tool diameter: 300 mm (with limitations)
- Maximum tool weight: 30 kg
- Standard features: absolute position detection on all axes; multiple spiral chip conveyors; fully enclosed splash guard with front door and ceiling that open fully
- Recommended operations: FF machining, gun drilling, deep-end milling, heavy-duty cutting