OverviewCOOL MUSCLE 3 (CM3) is an integrated AC servo system combining motor, driver, controller and encoder in a single unit. The design focuses on essential motion-control functions to offer a compact, easy-to-integrate solution for space- and wiring-constrained equipment.
Key concepts- All-in-one AC servo: motor with built-in driver, controller and encoder to reduce wiring and installation footprint.
- Stepper-motor-based architecture delivering servo-equivalent dynamic performance through proprietary control algorithms that prevent step-out and reduce heat and noise.
- Optimized for desktop, mobile and other small-size equipment where control panel space is limited.
Control types- Direct Type (Communication Control): RS232C serial command control for direct positioning (position, speed, acceleration). Store and execute up to 32 Motion Data points.
- I/O Type: Motion Data selection and execution via PLC I/O signals; up to 8 Motion Data points can be stored.
- Pulse Type: Pulse input control compatible with existing PLC pulse systems; includes ABZ output for drop-in replacement.
Performance advantages- High continuous torque at low speeds—enables high torque output from a small motor in low-speed ranges.
- High acceleration/deceleration for reduced cycle times in repetitive applications.
- Servo-equivalent responsiveness and high-speed control suitable for precise positioning.
- Low speed ripple and smooth vector-control motion reduce noise and vibration, improving measurement and inspection accuracy.
- Load-based current control minimizes consumption and heat generation, enabling extended continuous use and suitability for battery-powered systems.
Stepper motors comparison (evaluation items)- Torque (low speed): High torque without step-out risk—allows downsizing when load increases.
- Maximum speed: High-speed control comparable to servo motors for quick moves and stops.
- Speed stability: Low speed ripple for improved measurement accuracy.
- Responsiveness: Fast acceleration/deceleration improves throughput for short-distance positioning.
- Loudness: Smooth vector control reduces audible noise—suitable for noise-sensitive equipment and image inspection.
- Current level: Controlled per load to minimize consumption.
- Temperature: Low heat generation enabling long-term continuous operation.
Applications / Recommended usage- Desktop, mobile and small-size equipment where control panel space is limited.
- Machines requiring powerful and precise motion in restricted spaces.
- AGVs and battery-powered systems where energy efficiency is important.
- Upgrades or replacements for existing pulse-based systems (ABZ output compatibility).
Technical specifications- Product family / model name: CM3
- Integrated components: driver, controller, encoder (built into motor)
- Control interfaces: RS232C (Direct Type), PLC I/O selection (I/O Type), Pulse input with ABZ output (Pulse Type)
- Motion Data storage: Direct Type up to 32 points; I/O Type up to 8 points
- Rated torque (example): 0.32 Nm
- Maximum torque (example): 1.50 Nm
- Designed features: low heat generation, energy saving, high acceleration/deceleration, low noise, speed stability