Butt welding machine Remedy 500 – V1

manualstandalonewith trolley

Overview
Compact, track-mounted butt fusion welder Remedy 500 – V1 designed for high-productivity on-site welding of PE and PP pipes. Integrates an onboard 17 kW generator, tracked traction and modular components to operate on open sites and inside excavations.

Key features

• Certification-ready - Manual welding cycle compliant with ISO 21307 High Pressure and ASTM F2620; supports weld certification via Inspector 2.0 datalogging and cloud storage/analysis.
• High autonomy - 17 kW engine with 40 L tank provides up to 13 hours operating time and can handle slopes up to 30%.
• Working range - Suited for butt fusion of HDPE and PP pipes Ø 200 ÷ 500 mm (6” ÷ 20” IPS; 6” ÷ 18” DIPS).
• Patented aids - Assisted clamp opening, hydraulic milling cutter and heating plate reduce operator effort; lifting bucket system and optional loading winch speed up alignment and setup.
• Hydraulic clamping (optional) - Kits available to simplify clamp locking and allow removal of the 4th clamp for fittings or flange welding.
• Remote control - Wireless control up to 100 m for safe tracked movement and precise positioning.
• In-ditch operation - Welding unit can be detached from trolley for confined-space use; dedicated cables and extensions up to 7 m enable remote cycle control.
• Easy maintenance - Accessible maintenance compartments for routine checks and cleaning.
• Transport flexibility - Compact dimensions and moderate weight allow transport on a simple trolley.

Application sectors

• Energy
• Civil engineering
• Water
• Gas
• Mining
• Industrial pipeline contractors

Application materials

• HDPE
• PP

Standard composition

• Hydraulic milling cutter
• Tracks
• Manual welding control panel
• Machine body
• Hydraulic rollers
• Heating plate

Accessories (examples)

• Hydraulic locking system
• Bucket kit
• Loading winch kit
• Pipe inserts
• Tool for flange necks
• Inspector 2.0 (datalogging)
• Roller Remedy 355-500
• In-ditch kit

Technical specifications

• Working range: 200 ÷ 500 mm; 6” ÷ 20” IPS; 6” ÷ 18” DIPS
• Onboard generator: 1123 cc - 17 kW
• Fuel: Diesel
• Manual welding cycle: Yes (ISO 21307 High Pressure; ASTM F2620)
• Traceability / GPS & memory: Available with Inspector 2.0 (on request)
• Working temperature: 180° ÷ 260° C (356° ÷ 500° F)
• Operating ambient temperature: -5 ÷ +40 °C (23 ÷ 104 °F)
• Pressure capability: up to 150 bar
• Fuel tank: 40 L (10.56 gal)
• Autonomy: 13 hours
• Maximum operating slope: 30%
• Dimensions (W x D x H): 2286 x 1668 x 1930 mm
• Weight (standard composition): 1750 kg