Customized AGV systems provide tailored automated guided vehicle (AGV) solutions designed to meet specific operational and logistics requirements for industries such as automotive, warehousing, papermaking and stereoscopic warehouses. These systems emphasize customized configuration, advanced navigation, safety protocols and scalability to optimize material handling and reduce labor costs.
Product overview- Customized AGV systems are designed to match unique workflows and facility layouts, enabling tailored integration with existing equipment, conveyors and management systems.
Benefits- Enhanced efficiency: Programmed to align with current processes to reduce downtime and improve material flow.
- Tailored integration: Seamless connection with existing equipment and warehouse/factory management systems for phased automation adoption.
- Safety and precision: Options for advanced safety packages and precise navigation (laser, vision-based, magnetic guidance).
- Scalability: Configurations support capacity growth and evolving operational requirements.
- Cost-efficiency: Lower operational costs and error rates over the life cycle despite potential higher initial investment.
Features for transfer cart (selected)- Custom table sizes and additional functions available on request to fit payload and handling needs.
- Purpose-designed drive modules to prevent skidding, ensure light operation and provide strong turning performance.
- In-situ rotation technology to enable turning in confined passages and tight aisles.
- On-board operation keys for simple press-and-go control and automatic station stopping without specialized training.
- Adjustable running speed up to 1 m/s (configurable), meeting most workshop and warehouse logistics requirements.
Operational & safety notes- Overload valve design and internal hydraulic velocity fuse protect against misuse and reduce maintenance costs.
- Heavy-duty steel construction and wheel arrangement (two fixed front casters, two rear swivel with brake) for stability and maneuverability under load.
- Safety stops and interlocks reduce the risk of unintended deck lowering during maintenance and minimize manual handling by workers.
- Warnings: Do not move the unit while under load. Never use to lift people. Unauthorized maintenance or operation is prohibited.
Key considerations for custom AGV systems- Workflow analysis: Conduct a full study of operational processes to determine optimal AGV configuration and routing.
- Load type: Design for specific load forms (pallets, racks, totes, coils, etc.).
- Navigation system: Select suitable navigation technology for the facility layout (laser, vision-based, magnetic guidance).
- Safety features: Define collision avoidance, emergency stops and obstacle detection to meet applicable safety standards.
- Software integration: Ensure AGV control software integrates with warehouse/factory management and fleet supervision systems.
Product parameters (per model)- Model BWP-2T: Table Size 2.0*1.5*0.45 m; Power: Maintenance Free Battery; Wheel Base 1080 mm; Wheel Dia. 250 mm; Running Speed 0-20 m/min; Motor Power 2*1.2 kW; Battery Capacity 250 Ah; Battery Voltage 24 V; Max Wheel Load 14.4 kN; Reference weight 2.3 t.
- Model BWP-10T: Table Size 2.3*2.0*0.55 m; Power: Maintenance Free Battery; Wheel Base 1650 mm; Wheel Dia. 350 mm; Running Speed 0-20 m/min; Motor Power 2*2.2 kW; Battery Capacity 250 Ah; Battery Voltage 48 V; Max Wheel Load 42.6 kN; Reference weight 4.2 t.
- Model BWP-30T: Table Size 3.5*2.2*0.7 m; Power: Maintenance Free Battery; Wheel Base 1650 mm; Wheel Dia. 450 mm; Running Speed 0-20 m/min; Motor Power 2*5.5 kW; Battery Capacity 450 Ah; Battery Voltage 48 V; Max Wheel Load 110.4 kN; Reference weight 6.8 t.
- Model BWP-50T: Table Size 5.5*2.6*0.8 m; Power: Maintenance Free Battery; Wheel Base 2000 mm; Wheel Dia. 600 mm; Running Speed 0-20 m/min; Motor Power 2*7.5 kW; Battery Capacity 500 Ah; Battery Voltage 48 V; Max Wheel Load 174 kN; Reference weight 8 t.
- Model BWP-80T: Table Size 6.5*2.8*0.95 m; Power: Maintenance Free Battery; Wheel Base 1950 mm; Wheel Dia. 600 mm; Running Speed 0-20 m/min; Motor Power 30 kW; Battery Capacity 800 Ah; Battery Voltage 72 V; Max Wheel Load 185 kN; Reference weight 14.6 t.
- Model BWP-100T: Table Size 6.6*3.0*1.2 m; Power: Maintenance Free Battery; Wheel Base 2000 mm; Wheel Dia. 600 mm; Running Speed 0-20 m/min; Motor Power 40 kW; Battery Capacity 1000 Ah; Battery Voltage 72 V; Max Wheel Load 190 kN; Reference weight 26.8 t.
Technical characteristics / specifications- Series: BWP (models: BWP-2T, BWP-10T, BWP-30T, BWP-50T, BWP-80T, BWP-100T).
- Power source: Maintenance-free battery options (250–1000 Ah; 24 V, 48 V or 72 V depending on model).
- Running speed: 0–20 m/min (adjustable; selected transfer carts configurable up to 1 m/s).
- Motor power range: from 2*1.2 kW up to 40 kW depending on model.
- Wheel diameters: 250 mm, 350 mm, 450 mm or 600 mm depending on model.
- Max wheel load: 14.4 kN to 190 kN depending on model.
- Reference weight: 2.3 t to 26.8 t depending on model.
- Applicable industries: automotive, warehousing/logistics, papermaking, stereoscopic warehouses and general automated logistics transport.