XYZ scanning system TrackScan Sharp

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Overview
TrackScan Sharp is an optical 3D scanning system engineered for large-volume, long-distance, high-precision industrial measurement. The system integrates 25-MP industrial cameras, onboard edge computing, and battery-powered wireless operation to support fast, untethered inspection workflows. It measures large parts with a maximum tracking distance up to 8.5 m and industrial volumetric measurement ranges up to 135 m³ (model-dependent).

Key highlights

• Wireless battery-powered operation with edge computing in scanner and optical tracker for real-time processing and direct 3D coordinate output.
• Long-distance tracking and large volumetric coverage: tracking distance up to 8.5 m; volumetric measurement ranges reported up to 135 m³ (some configurations up to 233 m³).
• High-speed measurement: up to 6,000,000 measurements/s (product-tier dependent).
• Multiple scan modes to capture both broad surfaces and fine details: ultra-fast, hyperfine and deep-hole scanning (model dependent).
• Mechanical design optimized for stability and thermal consistency (CFFIM technology) with ergonomic housing for multi-directional handling.

Applications

• Aerospace: inspection of large components, prototyping and geometric quality control.
• Automotive: mold and die inspection, component scanning, assembly verification and quality control.
• Energy & Heavy Industry: turbine and large machinery inspection, maintenance and defect analysis.
• Rail & Shipbuilding: scanning of rails, train components, hulls, propellers and engines.
• Mold, tooling, reverse engineering, research, entertainment and cultural heritage digitization.

Functional features

• Edge computing: onboard processors in scanner and tracker process images/data in real time and output 3D coordinates.
• Plug-and-play operation: automatic system connection on power-up for rapid start of scanning workflows.
• User-friendly controls: intuitive buttons and handling for flexible scanning operations.
• Fine-detail capture: hyperfine mode with parallel laser lines to capture slots, corners and intricate features with high resolution.
• Versatile compatibility: supports multi-tracker setups to extend range; compatible with i-Probe500 tracked probing and optional MSCAN photogrammetry for enhanced volumetric accuracy.

Notes & additional observations
Multiple configurations and model variants exist (TrackScan Sharp-S, TrackScan Sharp-E, TrackScan Sharp49). Some marketing references mention configurations with up to 99 laser lines; technical tables for S/E variants list 81 blue laser lines (Triple Cross Technology) and the 49 variant lists 21 blue laser crosses. Measurement performance, scanning range and laser-line counts vary by model and configuration. Optional intelligent edge detection (gray-value measurement) and robotic-arm integration are available for automated setups.

Technical specifications

• Series / Models: TrackScan Sharp (variants: TrackScan Sharp-S, TrackScan Sharp-E, TrackScan Sharp49)
• Scan modes (examples): Ultra-fast scanning; Hyperfine scanning; Deep-hole scanning
• Laser lines (per model): Sharp-S / E: 81 blue laser lines (Triple Cross Technology) for ultra-fast; 17 blue parallel lines for hyperfine; +1 deep-hole line. Sharp49: 21 blue laser crosses; 7 blue parallel lines for hyperfine; 1 deep-hole line. (Some configurations referenced with up to 99 lines)
• Camera pixels (i-Tracker): 25 MP
• Accuracy (probing/scan dependent): up to 0.025 mm (achievable)
• Volumetric accuracy examples (TrackScan Sharp-S): 10.4 m³ (3.5 m) → 0.048 mm; 35 m³ (5.2 m) → 0.069 mm; 90 m³ (7.2 m) → 0.128 mm; 135 m³ (8.5 m) → 0.159 mm
• Volumetric accuracy examples (TrackScan Sharp-E): 10.4 m³ (3.5 m) → 0.049 mm; 35 m³ (5.2 m) → 0.070 mm; 90 m³ (7.2 m) → 0.130 mm
• Volumetric accuracy examples (TrackScan Sharp49): 10.4 m³ (3.5 m) → 0.049 mm; 28.6 m³ (5.0 m) → 0.067 mm; 49.0 m³ (6.0 m) → 0.089 mm
• Volumetric accuracy with MSCAN photogrammetry: 0.044 mm + 0.012 mm/m (stated)
• Measurement rate: up to 6,000,000 measurements/s (model-dependent; Sharp49 lists 2,600,000 measurements/s)
• Scanning area (example): up to 800 mm × 700 mm (S/E variants)
• Stand-off distance: ~300 mm (typical)
• Depth of field: 400 mm; large depth mode up to 800 mm (model/configuration dependent)
• Resolution up to: 0.02 mm
• Hole / hole-position accuracy: hole position accuracy 0.05 mm
• Part size range (recommended, Sharp49 example): 0.1 m – 12 m
• Operating temperature range: examples show -10 – 40 °C (S/E) and 0 – 45 °C (49 variant) — model dependent
• Operating humidity (non-condensing): typically 10 – 90% RH (model dependent)
• Interfaces: USB 3.0, Network Interface
• Output formats: .stl, .pj3, .igs, .asc and other customizable formats
• Laser safety class: Class Ⅱ (eye-safe)
• Certifications: CE, RoHS, WEEE, FCC (as listed)
• Patents: multiple national and international patents referenced
• Options & compatibility: MSCAN photogrammetry integration, i-Probe500 tracked probing (wired/wireless), multi-tracker setups, robotic-arm mounting for automated measurement