Adhesive tape applicator 6042PV0TL ProSeal

Short description
Cartridge-based applicator for fully automated hole covering in industrial production environments.

Product Features

• Full automation — fully automated material supply and cartridge handling
• Cost reduction — lower CAPEX and increased process flexibility
• Waste reduction — circular cartridge refill process
• Tool weight: 36 kg
• Tool size: 913.72 x 400 x 280.39 mm
• Die cuts per cartridge: 1,500–4,000
• Max. hole diameter: 50 mm
• Process time per hole: 2 s
• Cartridge change time: 5–10 s
• Patch application pressure: 5 N/cm²
• Typical patches applied per regular cycle: 20–30

Product description
tesa® 6042 ProSeal is an automation solution for automotive hole covering applications. The end effector uses interchangeable cartridges loaded with different tesa® sealing patches. Cartridges are managed in a circular process between the customer and a local tesa facility for refill, minimising on-site material handling. High application speed is achievable thanks to cartridges carrying up to 4,000 die-cuts and a 2-stamp rotating head that allows application of different diameters and automatic cartridge changes.

Application Fields

• Underbody hole covering for exterior areas exposed to harsh weather
• Interior hole covering with acoustic requirements
• Battery applications closing holes in cells, modules or packs
• Abrasion protection for screwed or welded spots on battery packs

Compatible tesa® Hole Covering patches

• tesa® 54335 PunctureGuard — for demanding exterior applications
• tesa® 54332 FireGuard — fire-resistant option for thermal runaway scenarios
• tesa® 54338 — thin patch for less demanding interior applications (e.g. pillars)
• tesa® 54349 — durable covering patch for exterior or interior use (e.g. rocker panel)

Technical specifications

• Tool weight: 36 kg
• Tool size: 913.72 x 400 x 280.39 mm
• Die cuts per cartridge: 1,500–4,000 (up to 4,000)
• Max. hole diameter: 50 mm
• Process time per hole: 2 s
• Cartridge change time: 5–10 s
• Patch application pressure: 5 N/cm²
• Typical patches per regular cycle: 20–30
• Product construction — Color: colourless
• Properties — Serrated blade: no
• Properties — Max. core diameter: 6
• Properties — Max. roll length: 250 m
• Material (tool): Metal
• Max. roll width: 440 mm