Compression testing machine ProLine

tensilelife cycleuniversal

Overview
The ProLine is a modular universal materials testing machine designed for standardized materials testing and component function testing. Manufactured by ZwickRoell in Germany, ProLine systems combine mechanical, electronic and software components to deliver precise, repeatable test results and straightforward operation.

Product properties

• Industries: universal / cross-industry applications
• Test load range: 5 kN – 100 kN (model-dependent)
• Test types: tensile, compression, flexure, cyclic tests
• Typical applications: connector and spring-contact tests, joining/pressing checks, ring stiffness on reels and pipes, packaging stackability, open/close cycles, pull-off, tear-growth and adhesion tests

Advantages and features
Description of application
ProLine is optimized for standardized and component-level testing where compact footprint, ease of use and precise motion control are required. Typical use cases include electrical contact testing, precision mechanical joining checks, packaging and food-industry component tests.

Integrated safety in accordance with the EC Machinery Directive
The system meets EC Machinery Directive requirements with documented conformity. Safety features include two-channel safety circuits, electrical interlocking and mechanical guard locking, crosshead limit and drive-off switches, motor brake and operation mode switch.

Powerful drives

• Extremely low minimum speeds with high speed stability and fine crosshead travel resolution for precise component tests
• Wide usable speed range; permissible test loads up to 110% of nominal to compensate for heavy fixtures
• High return speeds reduce cycle time; maintenance-free AC motor technology

High stiffness and precise crosshead guidance
Two steel columns and a stiff load-frame profile ensure minimal crosshead inclination and accurate force application, beneficial for flexure, compression and precision component tests.

Safety for the complete testing system
Comprehensive safety: two-channel safety circuit, crosshead limit switch, drive-Off switch, motor brake function and operation mode switch ensure safe operation and protect users and equipment during tests.

Mechanical modularity
Modular mechanical design allows fast adaptation via a plug and T-slot system and a wide range of ZwickRoell grips, fixtures and custom devices for varied testing scenarios.

Technical overview

• Available speeds (example): 0.0005 mm/min to 1500 mm/min (model-dependent)
• Permissible test loads up to 110% of nominal for compensation of heavy fixtures
• Available test loads: 5, 10, 20, 30, 50, 100 kN
• Test area heights: approx. 1050 mm to 1470 mm depending on model
• Crosshead travel: approx. 980 mm to 1400 mm depending on model
• Drive travel resolution examples: 0.0115 µm to 0.0348 µm
• Operable with standard PC or laptop; compatible with ZwickRoell testing software

Types / Key data (selection)
Z005 TN / Z005 TH / Z010 TN / Z010 TH
Z005 TN | Item No. 059008 | 5 kN | Height P 1070 mm | Travel 1000 mm | Width 440 mm
Z005 TH | Item No. 1097346 | 5 kN | Height P 1470 mm | Travel 1400 mm | Width 440 mm
Z010 TN | Item No. 059010 | 10 kN | Height P 1050 mm | Travel 980 mm | Width 440 mm
Z010 TH | Item No. 059011 | 10 kN | Height P 1450 mm | Travel 1380 mm | Width 440 mm

Z020 TN / Z030 TN / Z050 TN / Z100 TN
Z020 TN | Item No. 059012 | 20 kN | Height P 1050 mm | Travel 980 mm | Width 440 mm
Z030 TN | Item No. 059013 | 30 kN | Height P 1370 mm | Travel 1285 mm | Width 440 mm
Z050 TN | Item No. 059021 | 50 kN | Height P 1370 mm | Travel 1285 mm | Width 440 mm
Z100 TN | Item No. 1025089 | 100 kN | Height P 1360 mm | Travel 1275 mm | Width 640 mm

Accessories and gallery (examples)

• Flexure test kit (e.g. for stone)
• Compression platens and safety shields
• Carton compression accessories
• 50 kN wedge screw grips with extensometer
• Long-travel and clip-on extensometers for various specimens

Technical specifications

• Model name: ProLine
• Manufacturer: ZwickRoell (made in Germany)
• Test load range: 5 kN to 100 kN depending on model
• Available variants: Z005, Z010, Z020, Z030, Z050, Z100 (TN / TH variants)
• Crosshead speed range: from 0.0005 mm/min up to 1500 mm/min (model-dependent)
• Crosshead return speed max: typically 1500–2000 mm/min
• Drive travel resolution: e.g. 0.0115 µm to 0.0348 µm
• Power supply: 230 V, 1Ph/N/PE
• Power consumption (full load): approx. 800 VA (varies by model up to 1600 VA)
• Noise level at v_max: approx. 57–69 dB(A) measured at 1 m
• Safety: EC Machinery Directive compliant; CE Declaration of Conformity