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Speedmaster HSC - dreamlike results become true!
The cylinder cutter SpeedMaster HSC convinces of dynamic and qualitative high-grade milling results.
Advantages at a glance:
- The spiral cutting arrangement guarantees the smallest forward feed during milling and drilling.
-Special grinded fine-cuts are result of a special sharpening procedure by multi-
axis CNC-controlled grinding machines.
- Optimal formation of swarf for a resistance-free removal of chips.
- Quiet running and no vibrations because of the chip breaking spiral.
- Environment and user friendly operation because of noise reduction as well as the pulling removing action of the HSC blade.
- The SpeedMaster HSC is also available with a direct suction.
- Usually we supply our self-designed QGS pick-up attachment for direct suction or with a cylindrical shank.
-Other tool pick-up attachments are available as an extra (e.g. MK, SK and HSK).
- High-quality materials and a computer-
controlled PLASMA-IONEN hardening system are the basis for a long durability
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HSM is not simply high cutting speed. It should be regarded as a process where the operations are performed by very specific methods and on high precision production equipment.
HSM is not necessarily high spindle speed machining. Many HSM applications are performed at moderate spindle speeds and with large sized cutters.
HSM is performed in finishing on hardened steel at high speeds and feeds, often 4-6 times conventional cutting data.
HSM is High Productive Machining of small-sized components in roughing to finishing and in finishing and super-finishing in components of all sizes.
HSM will grow in importance the more net shape the component become.
HSM today, is mainly performed on taper 40 machines.
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5702VZ
High Speed Aluminum Machining
The highest performance aluminum routing cutter available on the market. All 5702 cutters are designed, manufactured and tested to EN ISO Standard 15641:2001. This ensures security at ultra-high speeds.
- Up to 45,000 RPM
- Only cutter available balanced at G2.5 @ 30,000 RPM
- Industry standard radii - 2mm to 6mm
- Stocked HSK and cylindrical shanks
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A trusted member of our aluminum cutting tool program, the HSM series adopts the geometries of our ARF series and couples them with an extended reach design. The stub flute length, in conjunction with a wide range of reach lengths, makes the HSM series a great choice for roughing in aluminum and other non-ferrous materials.
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Now available in new 6.0" and 2.5" diameter cutters
Four indexable cutting edges
Low- and high-density style cutters
Top-On end mills for modular convenience
Coolant-through for chip evacuation
Precision-ground wiping flats with up-sharp ground and polished inserts
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bxd range of milling cutters for high performance machining of aluminium alloys and heat resistant materials.
- New offset shank type for deeper milling!
- Low resistance geometry and inserts with a rigid tool body. High aluminium removal rates of more than 3000 cc/min.
- New DLC-coated inserts for outstanding aluminium alloy machining performance.
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HSS + 5%Co. AISI M35
High efficiency stell : it permits good cutting speeds and is suitable for tools subject to schoocks.
HSS + 8% Co. AISI M42
High cobalt % in the steel which reaches maximum hardness values. Its main characteristics is a high wear strenght which is originated by the hardness of the matrix.
It is advisable for tools destined to large series processing.
HSS + 8 %Co. (AISI M42) + TiCN
PM (ASP30)+ TiCN
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Another expansion to our field proven, double helix family,
the ALDH-C series combines the performance of the
ALDH series with a truncated knuckle form. It is designed
for freer cutting without sacrificing work piece surface
finishes. This unique O.D. form also aids in chip control
and management in gummy, non-ferrous materials. The
tools are available from stock in stub and standard lengths
with coatings to match your particular applications.
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Shank-End HW Cutters - unequalled in
Quality and Choice
Concerning the production of carbide tools and HSS tools flexibility and a high stand-ard of know-how is required to achieve high-quality tools.
ZEIM is able to respond with special types to your individual problems, reliable and in shortest delays.The high standard of our machines and well-trained employees help to succeed in getting a high productive capacity. With pleasure we will submit an offer for a tool made to your special purpose of application according to a sketch /drawing or technical data.
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Cutting tools
End mills with straight shank HSS
2 flute end mills 2D QC SC
Commercial name : 2 Flute end mills
Specification : 2D-QC-SC
Grade : COBA 8 TIAIN
Diameter : HSS
: 1
End mills with straight shank HSS
1 flute end mills 1D QC SN
Commercial name : 1 flute end mills
Specification : 1D-QC-SN
Type : 3
Grade : COBA 5
Knuckle : HSS
Diameter : NO
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Main Features
CENTER DRILL -
Precise positioning
DRILL -
Long tool life and high efficiency
SEMI FINISH REAMER -
Stable drilling and stable diameter
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7745 VOD Series
Stellram's most versatile cutter. A strong multi-purpose cutter excellent in high temperature alloys and stainless steels using 4mm or 6mm octagonal inserts for up to a 0.445" depth-of-cut.
7745 VS Series
Excellent in tool steels and cast irons. Exceptionally thick square inserts handle tough conditions. Design allows for recessing operations.
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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Cutting Tools
Application of cutting tools is varies and generally categorized into turning, milling to drilling. Tungaloy has extensive lineup of TAC inserts with combination of various grades, dimensions and chipbreakers. These inserts respond to “high-speed and precision cutting” needed with time.
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CoroMill 490
Sandvik Coromant has launched the first of a new generation of shoulder mills, the CoroMill 490, which reduces machining costs by up to 25 per cent. CoroMill 490 is a high-precision tool for applications where reduced depths of cut and less final machining are required, as with the near net shape precision forgings and castings used by machine shops for higher productivity. Less, but more precise, work is needed on these castings and forgings. This is possible with the four edge insert design of CoroMill 490 and reduces substantially the cost per component for customers.
CoroMill 390
A new range of damped silent tools from Sandvik Coromant is bringing substantial performance benefits to complement the existing range of long and slender CoroMill® 390 milling cutters. Integrated dampening offers more efficient, vibration free machining to improve the performance of cutting tools working in deep cavities and pockets. The stabilization of the machining process in this way provides wider machine utilization for face and shoulder milling, especially in long overhangs and will boost the capabilities of long reaching tools.Reducing vibration in often tricky situations provides the confidence needed to increase the cutting parameters without compromising work piece quality. This enables the achievement of greater machining success with the CoroMill® 390 - including improved component surface finish and longer tool life.
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CoroMill 390 is the most versatile facemill on the market for better accessibility. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 390 is the first choice cutter for versatile facemilling.
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A comprehensive programme of HSS and HSCo 2, 3 and 4-Flute Milling Cutters available with a wide variety of surface treatments for increased productivity and tool life:
- Slot Drills
- Copying Mills
- HSCo-XP (Powder Metallurgy) Application Cutters
- Mini Mills
- End Mills
- Roughing End Mills
- Ball-Nosed Slot Drills
- Ball-Nosed End Mills
- T-Slot Cutters
- Woodruff Cutters
- Corner Rounding Cutters
- Dovetail Cutters
- Inverse Dovetail Cutters
- Double Equal-angle Cutters
- Single Angle Shell End Mills
- Side and Face Milling Cutters
- Metal slitting saws
- Shell End Mills
- Parting Off Inserts
- Parting Off Tool Holders
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Ñ Engraver’s milling cutters in HSS
Ideal for fine working on steel, cast steel, alloyed and unalloyed,
and on non-ferrous metals with high resistance to cutting.
Cutting speed: Vmax. 60 - 180 m/min
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The ChaseMill family cutting tools is part of TaeguTec’s milling product line that offers a wide range of cutters and end mills with a multitude of inserts. The ChaseMill can cater to all general milling applications while providing the most economical solution available.
Features
The ChaseMill helical positive cutting edge guarantees smooth, quiet and efficient milling with exceptional accuracy. Various cutting geometries and grades can be applied to a wide range of materials and cutting conditions. Available with a full range of corner radii and sharp ground inserts for aluminum milling applications, the range has an extensive selection of cutter bodies with different insert densities, coolant options and extended lengths to provide the ultimate milling solution.
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The new milling cutter generation - MultiEdge
Our premium product range - MultiEdge - milling cutters open new perspectives for you in highperformance and high feed machining. The modular tool technology allows customer-specific system solutions in most diverse application areas.
Technological know-how and innovations of the LMT-Group are the basis for your success. High efficiency and increased productivity are guaranteed by:
- new substrates
- new geometries
- new wear protection
- new coatings
- and always one more cutting edge!
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Features :
- Multi Grooving
- Combined Grooving and Chamfering
- Overgrooving Head Milling Cutters
- Set-Tools for Grooving, Chamfering and Face Milling in one Operation
Possible Attachements :
- HTF (License SANDVIK, BTS-compatible)
- Capto (SANDVIK - System)
- KM (Kennametal - System)
- HSK
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V440 Cutters
The V440 cutters have a robust design ideally suited for roughing and semi-finishing applications. The two flute design offers maximum productivity, with additional inserts providing shank protection on larger cutters. The inserts have two indexes for greater economy. The two top form geometries improve reliability and performance. Additionally, two PVD coated grades are available to ensure longer tool life. The V440 system is designed to take the most punishing cuts in the most difficult to machine materials.
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The MAPAL tooling progamme was completed by a wide range of highly qualified milling tools for machining all common materials. The various sizes consist of milling cutters with PCD inserts for non-iron materials as well as ISO milling cutters featuring tangential inserts for cast iron and steel.
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END MILLS FOR CARBON FIBER (CONTOURING)
HTT offers a complete range of end mills specifically designed for carbon fibers CFC / CFRP
a) Roughing and semifinishing cutters in micrograin solid carbide + Diamond coating
b) Profiling cutters in micrograin solid carbide + Diamond coating
The range of diameters stretches from 1 mm to 32 mm
Requests for special execution are anytime very welcome.
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END MILLS FOR LIGHT ALLOYS ALUMINUM
These cutters are specifically designed for light alloys and aluminum machining in order to obtain excellent performances in terms of speed and feed rates as well as of excellent surface quality of the machined component.
Micrograin solid carbide without coating.
Range of diameters from 1 mm to 32 mm
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Milling tools
